General Car Related Discussion. To discuss anything that is related to cars and automotive technology that doesnt naturally fit into another forum catagory.

Nigels Es Cos BOOST problem?? Help needed pleeease!

Thread Tools
 
Search this Thread
 
Old 26-05-2005, 01:30 PM
  #1  
Disabled Account
Banned
Thread Starter
 
Disabled Account's Avatar
 
Join Date: Jul 2003
Posts: 7,078
Likes: 0
Received 0 Likes on 0 Posts
Default Nigels Es Cos BOOST problem?? Help needed pleeease!

Nigel (Esconige) still has this running problem with his car, where the boost is very slow to build up.......It will peak eventually at only 26 LBS/PSI (should be nearer to 28-30 LBS/PSI.

He tried the bung/compressed air test at 30 PSI and it blew off a couple of hoses....so tightened all clips up.

So, with 30 PSI compressed air in the inlet, his standard dash boost guage is only reading 6 PSI...and when he turns ignition on the SECS monitor also shows only 6 PSI..........Soooo, could this be the problem??

Has he got a blockage or restriction somewhere???

ANY ideas/suggestions please?????

Old 26-05-2005, 01:40 PM
  #2  
Ryan
15K+ Super Poster!!
 
Ryan's Avatar
 
Join Date: May 2003
Location: Southampton
Posts: 18,589
Likes: 0
Received 0 Likes on 0 Posts
Default

Old 26-05-2005, 01:48 PM
  #3  
Anonymous
Banned
 
Anonymous's Avatar
 
Join Date: Dec 2002
Posts: 142
Likes: 0
Received 1 Like on 1 Post
Default

If with 30 psi in the inlet the secs thinks its six then it means the map sensor isnt working properly surely????

And if the map sensor is that far out, then both the fuelling and timing on the engine will be completely wrong.
Old 26-05-2005, 01:49 PM
  #4  
Anonymous
Banned
 
Anonymous's Avatar
 
Join Date: Dec 2002
Posts: 142
Likes: 0
Received 1 Like on 1 Post
Default

PS

you did hold the throttle open if you are putting boost in through a bung wher ethe turbo goes?
Old 26-05-2005, 01:50 PM
  #5  
Anonymous
Banned
 
Anonymous's Avatar
 
Join Date: Dec 2002
Posts: 142
Likes: 0
Received 1 Like on 1 Post
Default

PPS

How have you sealed it so it doesnt all just piss down the inlet ports of the head and past whichever valve is open for intake?
Old 26-05-2005, 01:50 PM
  #6  
Disabled Account
Banned
Thread Starter
 
Disabled Account's Avatar
 
Join Date: Jul 2003
Posts: 7,078
Likes: 0
Received 0 Likes on 0 Posts
Default

OK Chip, that was what I was thinking..........but IIRC he has changed the MAP sensor...and virtually every other sensor too.......
Old 26-05-2005, 01:51 PM
  #7  
CraigN
PassionFord Post Whore!!
 
CraigN's Avatar
 
Join Date: May 2003
Location: Bristol
Posts: 6,208
Likes: 0
Received 1 Like on 1 Post
Default

map sensor

i have a spare 3 bar

for nige to try

tell him to give me a ring

Trending Topics

Old 26-05-2005, 01:52 PM
  #8  
Disabled Account
Banned
Thread Starter
 
Disabled Account's Avatar
 
Join Date: Jul 2003
Posts: 7,078
Likes: 0
Received 0 Likes on 0 Posts
Default

Originally Posted by chip-3door
PPS
How have you sealed it so it doesnt all just piss down the inlet ports of the head and past whichever valve is open for intake?
No, during the test boost hoses are ROCK hard like a proper erection
Old 26-05-2005, 01:54 PM
  #9  
CraigN
PassionFord Post Whore!!
 
CraigN's Avatar
 
Join Date: May 2003
Location: Bristol
Posts: 6,208
Likes: 0
Received 1 Like on 1 Post
Default

doug chip means how do you seal the cylinders

thinking about it to test the hoses the throttle will need to be shut ?

with the throttle open are you saying niges boost gauge is under reading
Old 26-05-2005, 01:57 PM
  #10  
Ryan
15K+ Super Poster!!
 
Ryan's Avatar
 
Join Date: May 2003
Location: Southampton
Posts: 18,589
Likes: 0
Received 0 Likes on 0 Posts
Default

MAP sensor on there is my working one, Well it should be

We swapped the MAP sensors over and still no joy, but maybe mines faulty aswell.

Better fookin not be, its virtually brand new
Old 26-05-2005, 01:57 PM
  #11  
B19-TRB
Professional Waffler
 
B19-TRB's Avatar
 
Join Date: May 2003
Location: Bristol
Posts: 25,180
Likes: 0
Received 0 Likes on 0 Posts
Default

when my mpa sensor went down the car was a absolut bag of wank! but it did c reate some lovely flames though!

but once u were over a certain psi it cleared itself!

if the MAP sensor is fooked the secs monitor should b displayin a random value when the caar is not runnin but igniton is on! @ least this is what my laptop diod in the escort!

i.e. with the ingtion on & the engine not runnin the lap top was sayin i was boosting @ 5psi! which i though was impressive!
Old 26-05-2005, 01:58 PM
  #12  
Mike Rainbird
Caraholic
iTrader: (3)
 
Mike Rainbird's Avatar
 
Join Date: May 2003
Location: Norwich
Posts: 26,403
Likes: 0
Received 2 Likes on 2 Posts
Default

Doug,
I assume you are doing this with the throttle CLOSED ?
Old 26-05-2005, 01:58 PM
  #13  
Disabled Account
Banned
Thread Starter
 
Disabled Account's Avatar
 
Join Date: Jul 2003
Posts: 7,078
Likes: 0
Received 0 Likes on 0 Posts
Default

Originally Posted by CraigN
doug chip means how do you seal the cylinders
thinking about it to test the hoses the throttle will need to be shut ?
with the throttle open are you saying niges boost gauge is under reading
Dont seal the cylinders...no need to as the air compessor will supply 30 PSI even if there is a leak. Also, if throtle is shut, then plenium is still pressurized through the idle valve...but I am sure he tried it with throtle open too - he did the test at his place............

Nigel please confirm if you are reading this
Old 26-05-2005, 02:03 PM
  #14  
ECU Monitor Enthusiast
BANNED
BANNED
iTrader: (1)
 
ECU Monitor Enthusiast's Avatar
 
Join Date: Jul 2003
Location: Wiltshire
Posts: 12,483
Likes: 0
Received 0 Likes on 0 Posts
Default



Offered to look at this car twice FOC on other threads and been ignored.

I am local to the owner and know a bit about these cars despite what others think.

Oh well.....

Old 26-05-2005, 02:05 PM
  #15  
B19-TRB
Professional Waffler
 
B19-TRB's Avatar
 
Join Date: May 2003
Location: Bristol
Posts: 25,180
Likes: 0
Received 0 Likes on 0 Posts
Default

Si am i right in thinkin if the MAP senspor is broke then with just the igniton on the monitor should read somethin random? like positive boost when the engine iant even runnin!?
Old 26-05-2005, 02:06 PM
  #16  
Ryan
15K+ Super Poster!!
 
Ryan's Avatar
 
Join Date: May 2003
Location: Southampton
Posts: 18,589
Likes: 0
Received 0 Likes on 0 Posts
Default

Simon, i think he was kind of hoping you would turn up at the last RSOC meeting as i think he wanted you to look then
Old 26-05-2005, 02:28 PM
  #17  
ECU Monitor Enthusiast
BANNED
BANNED
iTrader: (1)
 
ECU Monitor Enthusiast's Avatar
 
Join Date: Jul 2003
Location: Wiltshire
Posts: 12,483
Likes: 0
Received 0 Likes on 0 Posts
Default

Originally Posted by B19-TRB
Si am i right in thinkin if the MAP senspor is broke then with just the igniton on the monitor should read somethin random? like positive boost when the engine iant even runnin!?
Lewis, the map sensor could read ANYTHING when faulty even close to what is actually correct and still be wrong.



Originally Posted by Ryan
Simon, i think he was kind of hoping you would turn up at the last RSOC meeting as i think he wanted you to look then
Ryan, yes I offered to look at it at the last RSOC meeting but Nige never replied to say that was OK.
(If he did I never saw it)
In the end I never went to that meeting as I had no reason to go.
Old 26-05-2005, 02:31 PM
  #18  
Mike Rainbird
Caraholic
iTrader: (3)
 
Mike Rainbird's Avatar
 
Join Date: May 2003
Location: Norwich
Posts: 26,403
Likes: 0
Received 2 Likes on 2 Posts
Default

Simon,
Chill out, I remember your post and Nige did in fact reply to it THANKING you for your kind offer and hoped that you would be able to at some point. However, neither of you followed it up by the looks of it .

Anyway, you have more important things to do .

Did you get my emails - what do you think of the Ferrari job?
Old 26-05-2005, 02:43 PM
  #19  
B19-TRB
Professional Waffler
 
B19-TRB's Avatar
 
Join Date: May 2003
Location: Bristol
Posts: 25,180
Likes: 0
Received 0 Likes on 0 Posts
Default

Originally Posted by SECS
Originally Posted by B19-TRB
Si am i right in thinkin if the MAP senspor is broke then with just the igniton on the monitor should read somethin random? like positive boost when the engine iant even runnin!?
Lewis, the map sensor could read ANYTHING when faulty even close to what is actually correct and still be wrong.
Ah!

Furry Muff!

Damn shonky 3 bars! was gunna change to a 5bar on the esocrt! but made the senible choice & sold the car!
Old 26-05-2005, 02:47 PM
  #20  
Stu @ M Developments
PassionFords Creator
PassionFord Gold Member (Male)
Official PassionFord Trader
Administrator
iTrader: (12)
 
Stu @ M Developments's Avatar
 
Join Date: May 2003
Location: Blackpool, UK Destination: Rev limiter
Posts: 28,824
Received 95 Likes on 76 Posts
Default

Originally Posted by Ryan
Simon, i think he was kind of hoping you would turn up at the last RSOC meeting as i think he wanted you to look then
That happens to me a lot too... its a social event peeps.. let us socialise
Old 26-05-2005, 02:47 PM
  #21  
Dave Henshall
PassionFord Post Whore!!
 
Dave Henshall's Avatar
 
Join Date: Sep 2003
Location: Macclesfield - you'll never leave....!
Posts: 4,519
Likes: 0
Received 1 Like on 1 Post
Default

by the looks of it though, didyou say the boost gauge is only reading 6psi aswell with the plenum pressurised to 30psi? v strange
Old 26-05-2005, 02:52 PM
  #22  
ECU Monitor Enthusiast
BANNED
BANNED
iTrader: (1)
 
ECU Monitor Enthusiast's Avatar
 
Join Date: Jul 2003
Location: Wiltshire
Posts: 12,483
Likes: 0
Received 0 Likes on 0 Posts
Default

Mike Rainbird,

I am chilled - fookin office air conditioner is flat out

RE: FERRARI will have at detailed look later - looks VERY interesting
Old 26-05-2005, 03:00 PM
  #23  
Anonymous
Banned
 
Anonymous's Avatar
 
Join Date: Dec 2002
Posts: 142
Likes: 0
Received 1 Like on 1 Post
Default

OK simon no i didnt say yes to your offer but i was expecting u to be there.sorry next time i will make it clear cheers for the offers si i would like to takeu up on it.Right the test was done throttle open and closed.the pipes are swelling with pressure and become hard like a errection yes doug lol but the gauges inside the car read a max of 6 psi but if i had the bung fly out then surly there is more than 6 psi in there.As for the valves basicaly there is no escape of air its all pressurised if i remove air line allte air will hiss back out at me ie there is defo pressure inthere and not escaping
Old 26-05-2005, 03:06 PM
  #24  
Anonymous
Banned
 
Anonymous's Avatar
 
Join Date: Dec 2002
Posts: 142
Likes: 0
Received 1 Like on 1 Post
Default

I also thought about the valves being open but surly the exhaust valve would be closed anyway wouldent t creating a seal?
Old 26-05-2005, 03:06 PM
  #25  
Disabled Account
Banned
Thread Starter
 
Disabled Account's Avatar
 
Join Date: Jul 2003
Posts: 7,078
Likes: 0
Received 0 Likes on 0 Posts
Default

May I suggest we all meet up at the Weston Super Mare on Sunday evening and try and get it sorted - Simon, Nigel ????
Old 26-05-2005, 03:11 PM
  #26  
Ryan
15K+ Super Poster!!
 
Ryan's Avatar
 
Join Date: May 2003
Location: Southampton
Posts: 18,589
Likes: 0
Received 0 Likes on 0 Posts
Default

Nige, try a MAP off a fully running car, could jsut be the car of 2 faulty map sensors?
Old 26-05-2005, 03:11 PM
  #27  
Disabled Account
Banned
Thread Starter
 
Disabled Account's Avatar
 
Join Date: Jul 2003
Posts: 7,078
Likes: 0
Received 0 Likes on 0 Posts
Default

Originally Posted by ECOSNIGE
I also thought about the valves being open but surly the exhaust valve would be closed anyway wouldent t creating a seal?
Yes, some valves are open and some closed BUT the "head" or amount of compressed in the receiver (compressor tank) is filling the inlet with fresh 30 PSI air to compensate...............
Old 26-05-2005, 03:23 PM
  #28  
Stu @ M Developments
PassionFords Creator
PassionFord Gold Member (Male)
Official PassionFord Trader
Administrator
iTrader: (12)
 
Stu @ M Developments's Avatar
 
Join Date: May 2003
Location: Blackpool, UK Destination: Rev limiter
Posts: 28,824
Received 95 Likes on 76 Posts
Default

Map sensor failure is likely as the SECS monitor is wired to its output.

The dash gauge is the puzzler though admittedly
Old 26-05-2005, 03:27 PM
  #29  
Disabled Account
Banned
Thread Starter
 
Disabled Account's Avatar
 
Join Date: Jul 2003
Posts: 7,078
Likes: 0
Received 0 Likes on 0 Posts
Default

Nigel, can you disconnect your dash boost guage and make a temporary connection DIRECT to the compressed air supply - regulated at say 28 PSI (2 BAR) and report on what the guage is showing???????
Old 26-05-2005, 03:28 PM
  #30  
Anonymous
Banned
 
Anonymous's Avatar
 
Join Date: Dec 2002
Posts: 142
Likes: 0
Received 1 Like on 1 Post
Default

both the in car gauge and the secs read the same
Old 26-05-2005, 03:31 PM
  #31  
Disabled Account
Banned
Thread Starter
 
Disabled Account's Avatar
 
Join Date: Jul 2003
Posts: 7,078
Likes: 0
Received 0 Likes on 0 Posts
Default

Originally Posted by Doug Stirling
Nigel, can you disconnect your dash boost guage and make a temporary connection DIRECT to the compressed air supply - regulated at say 28 PSI (2 BAR) and report on what the guage is showing???????
Do that test anyway.....It MIGHT be that the "T" that feeds both is partly blocked or a rubber tube in pinched up somewhere....
Old 26-05-2005, 03:33 PM
  #32  
Ryan
15K+ Super Poster!!
 
Ryan's Avatar
 
Join Date: May 2003
Location: Southampton
Posts: 18,589
Likes: 0
Received 0 Likes on 0 Posts
Default

Doug, Map sensor and Boost gauge are on 2 different lines.
Old 26-05-2005, 03:38 PM
  #33  
Disabled Account
Banned
Thread Starter
 
Disabled Account's Avatar
 
Join Date: Jul 2003
Posts: 7,078
Likes: 0
Received 0 Likes on 0 Posts
Default

Originally Posted by Ryan
Doug, Map sensor and Boost gauge are on 2 different lines.
I know that's how it is in a standard Es Cos, but is it the same on Nigels car too? Or is there a dodgy T piece there.

If not, then fair enough.........but he has 28 PSI compressed air injected in at the turbo, we presume the same 28 PSI in the intercooler and the same PSI in the plenium.......worth checking it through
Old 26-05-2005, 03:40 PM
  #34  
CraigN
PassionFord Post Whore!!
 
CraigN's Avatar
 
Join Date: May 2003
Location: Bristol
Posts: 6,208
Likes: 0
Received 1 Like on 1 Post
Default

i have spare working map sensor if you need to borrow it
was on SECS car and was on mine last week as i tested it
Old 26-05-2005, 03:40 PM
  #35  
Anonymous
Banned
 
Anonymous's Avatar
 
Join Date: Dec 2002
Posts: 142
Likes: 0
Received 1 Like on 1 Post
Default

It is 2 diff tubes to the map senser and the boost gauge
Old 26-05-2005, 03:43 PM
  #36  
Disabled Account
Banned
Thread Starter
 
Disabled Account's Avatar
 
Join Date: Jul 2003
Posts: 7,078
Likes: 0
Received 0 Likes on 0 Posts
Default

Originally Posted by ECOSNIGE
It is 2 diff tubes to the map senser and the boost gauge
I'd like to know what PSI you have in the plenium when 28 PSI is being fed to the turbo.......Because if there really is only 6 PSI in the plenium (with or without throttle open) then your inter-cooler or the hoses it and out of it must be badly blocked
Old 26-05-2005, 03:49 PM
  #37  
Anonymous
Banned
 
Anonymous's Avatar
 
Join Date: Dec 2002
Posts: 142
Likes: 0
Received 1 Like on 1 Post
Default

Doug, just cause you are putting it in doesnt mean it is still the same at the other end.

Easiest way to test the map sensor surely is just to put 30 psi from the compressor straight into the map sensor and see what it reads?
Old 26-05-2005, 05:36 PM
  #38  
ECU Monitor Enthusiast
BANNED
BANNED
iTrader: (1)
 
ECU Monitor Enthusiast's Avatar
 
Join Date: Jul 2003
Location: Wiltshire
Posts: 12,483
Likes: 0
Received 0 Likes on 0 Posts
Default

Nige, Didnt mean it to sound like I was having a go - sorry !!!
Bad day - females

Anyway....
WARNING: More accurate test of the MAP sensor should be done BELOW 30 psi !!!!!
30 psi is far too close to the sensor limits.


I.E.

at 0 psi (no compressor),
at 10 psi, 15 psi, 20 psi, 25 psi

That will be sufficient to find 99% of faults with the sensor.

There will always be minor differences between an electronic read out and mechanical gauge no matter how accurate either is.
Old 26-05-2005, 05:51 PM
  #39  
pee vee
PassionFord Post Whore!!
 
pee vee's Avatar
 
Join Date: Jul 2004
Location: Wiltshire, Bath, chippenham area!
Posts: 7,428
Likes: 0
Received 4 Likes on 4 Posts
Default

this was really baffeling to see!
the cold side samco was ballooning under the pressure of compressed air,
(plug put into the intercooler pipe) and yet the SECS AND ford gauge
Would NOT read over 6-7psi (1/2 bar on ford gauge)


Simon, your input IS appreciated! nige was at last bristol RSOC hoping you'd be able to have a look (even if he wont admit it! lol).
Old 02-06-2005, 11:16 PM
  #40  
Anonymous
Banned
 
Anonymous's Avatar
 
Join Date: Dec 2002
Posts: 142
Likes: 0
Received 1 Like on 1 Post
Default

Right update ive changed the actuator and stillno diff checked to see if the penny wastegate was ok all fine.I also tried running her down the road with out the actuator puipe on and it did make better bost but still did seem laggy butthe boost was defo there lol.Im really lost for ideas now


Quick Reply: Nigels Es Cos BOOST problem?? Help needed pleeease!



All times are GMT. The time now is 12:00 PM.