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Old 05-01-2010, 02:40 PM
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Brian
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Default Carbon Roof

Looking at getting a Carbon Roof for my Mk2 Fiesta, i know i a few people on here have one, was just woundering how they fit once the old roof has been cut off, do you have to seal it to stop water getting in? what do you use?


Cheers Brian
Old 05-01-2010, 02:44 PM
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would also like to no this
Old 05-01-2010, 03:07 PM
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Originally Posted by Brian
Looking at getting a Carbon Roof for my Mk2 Fiesta, i know i a few people on here have one, was just woundering how they fit once the old roof has been cut off, do you have to seal it to stop water getting in? what do you use?


Cheers Brian

bonding sealer once its on never come off
Old 05-01-2010, 03:31 PM
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Tiger seal or Sikaflex
Old 05-01-2010, 04:04 PM
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How does the roof fit? are the carbon ones a good fit?


Brian
Old 05-01-2010, 04:07 PM
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If its made properly its a direct mould of the original roof so will fit like a tight pair of skinny jeans!
Old 05-01-2010, 04:19 PM
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Twins
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Originally Posted by Brian
How does the roof fit? are the carbon ones a good fit?


Brian
mk2 fez would fit the same as mk4 escort as they both have gutters .i know of a non sunroof model in a breakers then its just a case of dropping it off at phils to mould
Old 05-01-2010, 04:26 PM
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just put one of them big carbon fibre stickers on ya roof instead, no need to piss about with the grinder then.
Old 05-01-2010, 06:08 PM
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Originally Posted by Twins
mk2 fez would fit the same as mk4 escort as they both have gutters .i know of a non sunroof model in a breakers then its just a case of dropping it off at phils to mould
What breakers is that mate? deffo tempted to get one made


Brian
Old 05-01-2010, 06:12 PM
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Id also be interested in one for my mk2
Old 05-01-2010, 06:14 PM
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Originally Posted by Dan F
Id also be interested in one for my mk2
I will have word with them then mate see if we can do a group buy will let you know once i spoke to them



Brian
Old 06-01-2010, 08:27 AM
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Originally Posted by Rich_bloor
just put one of them big carbon fibre stickers on ya roof instead, no need to piss about with the grinder then.
Old 06-01-2010, 09:08 AM
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So does it go on top of the existing roof or replace it?
Old 06-01-2010, 09:20 AM
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Replaces it.
Old 06-01-2010, 12:06 PM
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i want 1 for my ST220 but been quoted 1k for a 1 off.
Old 06-01-2010, 01:09 PM
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We used a 3M structual adhesive rather than a bonding adhesive on the MP4 12C, cant remember the name of it off hand but will try and find out, as its structual it'll make it stronger than it would have ever been!! not cheap thou mind u lol. Its used to bond things like the window surrounds etc to the carbon tub, comes out an orange colour.

The bonding adhesive is stonger than tigerseal etc aswell and used 2 bond the non structual parts like the wings, side panels etc, also made by 3M.
Old 06-01-2010, 01:24 PM
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Originally Posted by Toe Knee
We used a 3M structual adhesive rather than a bonding adhesive on the MP4 12C, cant remember the name of it off hand but will try and find out, as its structual it'll make it stronger than it would have ever been!! not cheap thou mind u lol. Its used to bond things like the window surrounds etc to the carbon tub, comes out an orange colour.

The bonding adhesive is stonger than tigerseal etc aswell and used 2 bond the non structual parts like the wings, side panels etc, also made by 3M.
thing is your removing a main structure panel so unless your car has a tagged cage or at least a 6 point you are drasticly reducing the shell strengh plus i wouldnt use a normal wet lay skin what ever it would need to be a multilay epoxy vacuum infused at least but better would a alloy coned pre preg
Old 06-01-2010, 01:38 PM
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yea thats my point, people are saying to use tigerseal or sikaflex etc but their not structual adhesives their just bonding adhesives!!

Would do the job but in a crash chances are the carbon skin would/could come off, so a structual adhesive would be more beneficial and safe, IMO obviously!
Even the bonding adhesive were using on the new mclaren is a shit load stronger than tigerseal etc as their all 2 part adhesives unlike sikaflex etc, but obviously cost alot more!
Old 06-01-2010, 01:45 PM
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I think a wrap is a good idea, because if you don't like it, it can come off a lot easier.
Old 06-01-2010, 02:26 PM
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Originally Posted by Brian
I will have word with them then mate see if we can do a group buy will let you know once i spoke to them



Brian
Brilliant cheers Brian
Old 06-01-2010, 02:51 PM
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Originally Posted by Jay_
thing is your removing a main structure panel so unless your car has a tagged cage or at least a 6 point you are drasticly reducing the shell strengh plus i wouldnt use a normal wet lay skin what ever it would need to be a multilay epoxy vacuum infused at least but better would a alloy coned pre preg

the one's iv seen done you only remove the top skin of the roof not the under structure ,so bonding the carbon on top will be a lot stronger than thin tin?
Old 06-01-2010, 03:34 PM
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dont renault use some sort of bond to stick there panels on.
Old 06-01-2010, 03:36 PM
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Originally Posted by steve st220
i want 1 for my ST220 but been quoted 1k for a 1 off.
Just get the roof vynil rapped. It will be alot cheaper.
Old 06-01-2010, 03:56 PM
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Originally Posted by dingla rs
the one's iv seen done you only remove the top skin of the roof not the under structure ,so bonding the carbon on top will be a lot stronger than thin tin?

no as the tin as you put it will be stronger ! and it will be worse when done to older cars as they will have even less structural strength in the surrounding shell like cars after 94 as impact laws were tightened , what you have to remember carbon is just like a toughened plastic and will shatter under stress or impact metal might bend but it will stay in one piece
Old 06-01-2010, 03:59 PM
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Originally Posted by Glenny Boy
dont renault use some sort of bond to stick there panels on.
some modern cars are bonded in a hell of alot on exterior panels like wings rear wings frony panels but dont forget the spend millionjs crash testing

Last edited by Jay,; 06-01-2010 at 04:02 PM.
Old 06-01-2010, 04:25 PM
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you'll find that the panels that are usually bonded on now are ok because the main shell/monocoque is alot stronger so the cars dont rely as much on the exterior panels for structual strength.

intreagued by the comment bout carbon being like plastic etc and will shatter, obviously piss thin moulds of carbon are likely to shatter but if made properly why would it be weaker than metal?! Carbon done properly is stronger a lighter than metal, which is why the SLR, the new mp4 12c and various other companys cars have a carbonfire monoque chasis rather than metal...... obviously cost comes into it which is why the new car isnt having carbon panels like the SLR did.

Prime example, an SLR was on a road test and pulled out on a roundabout, he didnt see a micra and the micra crashed into the side of it sending it spinning and it hit the door then the quarter of the SLR. The plastic bumper and sidepanel were obviously fucked but the door and quarter panel other than obvious paint damage were actually fine!!!! Had it been a metal car it would have probably written the car off or at least needed a new door and quarter panel.

All comes down to how the carbon is made and what adhesive is used 2 bond it

agree thou slapping a carbon roof panel on an old car like that could cause structual problems if not done properly
Old 06-01-2010, 04:45 PM
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crash a car made from pre preg and wet lay it will shatter f1 cars prove that i work with wet lay and vacuum infused and been lucky to spend time at caparo and ive never seen anything different with carbon
Old 06-01-2010, 05:27 PM
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i wrap cars for a living and if you want to use the carbon wrap vinyl, ill do it for you,

will look fantastic, but bear in mind it will still be a type of sticker,

Bryan
Old 06-01-2010, 09:40 PM
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Originally Posted by imnoteasy
i wrap cars for a living and if you want to use the carbon wrap vinyl, ill do it for you,

will look fantastic, but bear in mind it will still be a type of sticker,

Bryan

do you sell a kit? after one for me focus?
Old 06-01-2010, 09:43 PM
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Originally Posted by Jay_
no as the tin as you put it will be stronger ! and it will be worse when done to older cars as they will have even less structural strength in the surrounding shell like cars after 94 as impact laws were tightened , what you have to remember carbon is just like a toughened plastic and will shatter under stress or impact metal might bend but it will stay in one piece

to be far if my roof gna shatter in a car id be more intrested in why the hell i upside down in the first place regadless of tin or carbon
Old 06-01-2010, 09:53 PM
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I have just purchased one for my 106, quite expensive i was Ł1300 all in but that included the roof internal bars aswell, very very nice, bonnet next but thats even deerer at 1500 with 3 door vents, its on the list! mine is the costly prepeg option, im sure carbon roofs require a proper cage.
Old 06-01-2010, 10:05 PM
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Originally Posted by dingla rs
to be far if my roof gna shatter in a car id be more intrested in why the hell i upside down in the first place regadless of tin or carbon
agreed mate but the way some people drive on the road today is amazing
Old 06-01-2010, 10:10 PM
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Dont know if this helps regarding fitting?

http://forums.m3cutters.co.uk/showthread.php?t=9539
Old 07-01-2010, 12:15 AM
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I wouldn't chop a roof off and fit one without a cage welded in, asking for trouble if you have a major crash
Old 07-01-2010, 10:47 AM
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I read somewhere that making a carbon fibre roof as strong as the standard one would be the same weight or more, due to the amount of layers it would have. So, unless you've got a fully welded in structural cage, you woun't be able to gain any weight loss from the roof anyways...seems a bit of a waste of money to me, replacing a perfectly fine roof, with one that weighs the same, but looks a bit different lol.
Old 07-01-2010, 10:53 AM
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Originally Posted by Slamz
I read somewhere that making a carbon fibre roof as strong as the standard one would be the same weight or more, due to the amount of layers it would have. So, unless you've got a fully welded in structural cage, you woun't be able to gain any weight loss from the roof anyways...seems a bit of a waste of money to me, replacing a perfectly fine roof, with one that weighs the same, but looks a bit different lol.
unless you have a rusty old roof like most rsts do then a carbon one that will never rust makes perfect sense
and i fail to see how carbon will be the same weight as a steel roof- carbon is far stronger than steel like for like.
Old 07-01-2010, 01:46 PM
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Atm my cage is bolted in, would this need to be welded in then? or doesnt it matter?


Brian
Old 07-01-2010, 01:52 PM
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As long as the roof is fitted properly, I can't see it being an issue. A bolt-in cage should be more than adequate anyway. There are probably ways of fitting reinforcements to it without adding too much weight if people are bothered.

And, yes, of course a carbon roof will save weight...
Old 07-01-2010, 01:57 PM
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Originally Posted by Mike C
As long as the roof is fitted properly, I can't see it being an issue. A bolt-in cage should be more than adequate anyway. There are probably ways of fitting reinforcements to it without adding too much weight if people are bothered.

And, yes, of course a carbon roof will save weight...
Thanks for the info mate


Brian
Old 07-01-2010, 01:59 PM
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Originally Posted by Chris69
unless you have a rusty old roof like most rsts do then a carbon one that will never rust makes perfect sense
and i fail to see how carbon will be the same weight as a steel roof- carbon is far stronger than steel like for like.
As Jay said carbon can be very brittle, which was my point about it needing to be thick enough to have the strength you would need, which would make it heavier heavier than the skin removed!!! it would need to not shatter in a crash and offer structual strength which a thin carbon plate wouldnt do!! but as said you could obviously add a cage or weld a brace across like they have in the link of the M3 csl skin being fitted!!


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