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VW 20 V turbo tuning

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Old 29-04-2008, 07:35 PM
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rapidcossie
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Default VW 20 V turbo tuning

I know this is a Ford forum and I myself hate to see threads asking about other marques BUT i thought I'd ask anyway!

I would like advice from people with experience with these engines only !

The question is...

How do you get a mark 4 Golf GTi from 150 bhp to 200?

Use the 225 parts?

cheers

euan
Old 29-04-2008, 07:37 PM
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Alps Pacino
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remap lol. My mate had a 300bhp mk4 gti, that was on standard engine jabba ihi, front mount, exhaust and remap
Old 29-04-2008, 07:42 PM
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kiddie
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we had a revo remap on Gem's ibiza and that was it! around £500 if I remember. Not bad for 15mins work!
Old 29-04-2008, 07:48 PM
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Yep aslong as its got a decent exhaust and intake it'll touch 200 with a remap, Revo is probably most common in the vw scene.
Getting upto 250 will require a turbo change, injectors and better intercooling....and thats pretty much it but thats pushing the 150 lump resonable hard.
S3 lump is pretty handy if you can find one or any BAM coded lumps.
Old 29-04-2008, 07:50 PM
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Originally Posted by Rs1
Yep aslong as its got a decent exhaust and intake it'll touch 200 with a remap, Revo is probably most common in the vw scene.
Getting upto 250 will require a turbo change, injectors and better intercooling....and thats pretty much it but thats pushing the 150 lump resonable hard.
S3 lump is pretty handy if you can find one or any BAM coded lumps.
i dissagre i know of at least 3 350bhp 150bhp motors all been running for years of hard driving and still going strong
Old 29-04-2008, 07:58 PM
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my 98 passat has a chip and i/c and it´s just over 200bhp.
an s3 lump is the same as the 150 just bigger turbo and some wery minor changes in the cooling also.
A std lump can take 300-350 with no problems, just fit a bigger turbo i/c exorst and injectors
Old 29-04-2008, 08:06 PM
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Thanks for the info guys...

The car made 134 ATW today(standard) so its seems a good engine to start with.

So a chip will give it 50 bhp? though the chip maufactuers say more like 30?

Are the coolers expensive?
Old 29-04-2008, 08:43 PM
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hello mate i had my old 20v turbo golf done with the revo tech an it transform the car i did put a airfilter on it but it didnt seem any good so got a k&n pannel filter oh an changed the standard re-circ to the forge 007 one hope that helps ya

scotty
Old 29-04-2008, 08:45 PM
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Originally Posted by rapidcossie
Thanks for the info guys...

The car made 134 ATW today(standard) so its seems a good engine to start with.

So a chip will give it 50 bhp? though the chip maufactuers say more like 30?

Are the coolers expensive?
Chip will give 40-50 bhp on std spec, depends on who and how much boost(not over 1,1bar)
Coolers coast about 150£ (china ones work great) and piping is 100£
IF he wants to go nuts, get the silicone intake pipe for the turbo also and maybe a turbo and injectors from the audi 180bhp then it will give about 220-225bhp
When it´s chipped you HAVE to change the dump, otherwise the turbo will spin itself to death
Misus car

It looks like shit, but works pretty well

Last edited by cossiemanden; 29-04-2008 at 08:51 PM.
Old 29-04-2008, 08:49 PM
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mate of mine had 212 with K03s, filter, exhaust and a crap re-map
Old 29-04-2008, 08:53 PM
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Bin the K03 turbo and stick on a K03s

With a remap alone you'd have around 190-195bhp.

The bottom ends realistically the consensus sways towards around 330bhp, with the BAM engine being better for for circa 400bhp.

Getting the 225 parts to fit is awkward - the K04 is completely different to the KO3. a KO3 turbo will not do 250bhp. The KO3s struggles to get to 250bhp!

For just a remap, induction kit (you want one that puts the cooler behind the bumper) and a decent exhaust should see you passed 200bhp.

I remapped my Octavia vRS and its pretty quick
Old 29-04-2008, 08:57 PM
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is the KO3s standard fit on any of the cars?

S3 etc?
Old 29-04-2008, 09:07 PM
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K03"s" as it is referred to is fitted to 180bhp variants
A standard K03 150bhp engine will realistically make 190bhp max. A decent exhaust (more importantly downpipe and low density sports catalyst) may get it over 200.
Old 29-04-2008, 09:40 PM
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I'm completely new to these cars / engines but a mates just bought a Ibiza Cupra 20vt theyre 180 standard? whats the best for tuning these?
Old 29-04-2008, 10:45 PM
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Originally Posted by fraser9764
I'm completely new to these cars / engines but a mates just bought a Ibiza Cupra 20vt theyre 180 standard? whats the best for tuning these?
I have one of these.


Remap, Induction kit and the all important chumper...

Spikes 20 holds 18.... goes pretty well... prob about 210-215bhp ish.

Nice n punchy
Old 29-04-2008, 11:56 PM
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I have an Audi A4 T Sport with e the 150bhp AEB engine. Witha a chip, drilled airbox and back box it makes a solid 180bhp and 200lb of torque. Not a rocketship but quick enough to be fun
Old 30-04-2008, 04:36 AM
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K03s is fitted to all the variants apart from the AGU (early engines)

I've just had mine RR'd and without a remap it achieved 174bhp

That's still on the K03, stainless exhaust, de-cat, K&N 57i, Forge dump valve
Old 30-04-2008, 08:14 AM
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Where was it rr'd wazzer?
Old 30-04-2008, 08:34 AM
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Mine has pulled 227 with stg2 revo and all the nessecary goodies.
Old 30-04-2008, 09:46 AM
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Euan get your mate to speak to Jim at Star Performance, he does know vw's well.
Old 30-04-2008, 07:54 PM
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Slevin Kelevra
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euan. phone stuart. he knows the guy from star well.

is it the golf that stu sold that guy??
Old 30-04-2008, 08:07 PM
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It is Dave...i put it on the rollers yesterday for Colin.
Old 30-04-2008, 08:09 PM
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Originally Posted by rapidcossie
It is Dave...i put it on the rollers yesterday for Colin.
It was only running 7 psi at most and dropped to 5 psi above 6k.

It made its peak power at 5.5k.
Old 01-05-2008, 01:58 PM
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Sorry forgot to add that it has an Audi 225 TT boost solenoid as well (N75J valve)

It was done at JKM over in Portsmouth, here's the graph.

Old 01-05-2008, 02:03 PM
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when you see these figures of how to get 200bhp from a 20v engine it does make you wonder what the extra valves are doing using horse power it seems lol
when you think an old pinto sierra in 1985 made 204 bhp with 4 valves less and less boost
Old 01-05-2008, 02:45 PM
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Alps Pacino
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Originally Posted by Mitsy FQ
when you see these figures of how to get 200bhp from a 20v engine it does make you wonder what the extra valves are doing using horse power it seems lol
when you think an old pinto sierra in 1985 made 204 bhp with 4 valves less and less boost
Or you could look at it the other way as in the performance 20vt engine is producing 225bhp standard
Old 01-05-2008, 02:51 PM
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Originally Posted by Alps Pacino
Or you could look at it the other way as in the performance 20vt engine is producing 225bhp standard
or you could look at it another way that the 16vt yb pinto produced 227bhp in the esc cossie standard
Old 01-05-2008, 02:53 PM
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tony, the 20VT is only a 1.8 dont forget.

But I do agree with your point, I dont really see what the extra valves really offer, possibly some decrease in emissions from being able to flow higher speed gas at a lower lift?
Old 01-05-2008, 02:53 PM
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Originally Posted by Mitsy FQ
or you could look at it another way that the 16vt yb pinto produced 227bhp in the esc cossie standard
Or you could even look at it that its not all about bhp figures and that the vag engine is far supperior in every way
Old 01-05-2008, 02:59 PM
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Originally Posted by Alps Pacino
Or you could even look at it that its not all about bhp figures and that the vag engine is far supperior in every way
what ever it is supperior in it certainly isn't power
the stock cossie engine is a legend being able to produce over 500bhp using the standard engine and internals what other 4 cylinder 2l engine can claim that
Old 01-05-2008, 03:15 PM
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Originally Posted by Mitsy FQ
what ever it is supperior in it certainly isn't power
the stock cossie engine is a legend being able to produce over 500bhp using the standard engine and internals what other 4 cylinder 2l engine can claim that
Celica Gt4?
Old 01-05-2008, 03:19 PM
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Alps Pacino
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Originally Posted by Mitsy FQ
what ever it is supperior in it certainly isn't power
the stock cossie engine is a legend being able to produce over 500bhp using the standard engine and internals what other 4 cylinder 2l engine can claim that
The honda s2000 engine. Mase has tuned a totaly standard s2000 engine with 120k on the clock to over 500whp. How many cossie engines could do that?
Old 01-05-2008, 03:24 PM
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Alps Pacino
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No doubt you'll say i'm telling porkie pies so heres a link.

http://www.s2ki.com/forums/index.php?showtopic=519057
Old 01-05-2008, 03:29 PM
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The ironic thing as well is that according to a tuner I know of (turbo systems) the standard YB engine isnt low enough CR for 500bhp
Old 01-05-2008, 03:34 PM
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Is it realistically possible to get a genuine 500bhp out of a 2wd cossie with just a bigger turbo and fueling etc and completly standard engine manifolds etc?
Old 01-05-2008, 03:37 PM
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Chip
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Originally Posted by Alps Pacino
Is it realistically possible to get a genuine 500bhp out of a 2wd cossie with just a bigger turbo and fueling etc and completly standard engine manifolds etc?
Tony was careful to say "internals" and not mention the inlet manifold.

He also didnt comment one way or the other on the cams or head particuarly, lol
Old 01-05-2008, 03:41 PM
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How long is the HG going to last in these std 500hp cossie engines?
Old 01-05-2008, 03:43 PM
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Originally Posted by Turbo Systems Website
450BHP


0-60 4.2 secs


FITTED APPROX £10,000

This conversion will have all the parts mentioned above including the formidable "Turbo Systems" built engine which includes the latest low compression Cosworth forged racing pistons with offset gudgeon pin, enabling 30psi of boost to be developed along with a modified head and new cams.

QUOTE
Performance Ford Magazine said, "This engine produced amazing bhp yet is more tractable than the standard unit" Car magazine recorded 0-160mph in 26.74 seconds with a top speed of 178mph with this car at Bruntingthorpe test track. Since then we have obviously achieve more and now we can reach the staggering speed of 188 mph on a specially designed engine that Tony alone can put together.

A full suspension set up to the customer's requirement is included in this conversion with the two-stage boost control or we can fit a 12-speed dial control in car boost switch from £120.






500/540/640BHP

FITTED FROM £20,000

Obviously these are major conversion, which we can price, but they are to the customer's individual requirements due to the cars often having a lot of the parts needed already fitted.

Really all he does is fit a bleed valve, as the standard engine is already good for 500bhp, then he charges the customer 20K, so its no wonder he can afford to run an evo and the depreciation of a prius

Last edited by Chip; 01-05-2008 at 03:50 PM.
Old 01-05-2008, 03:54 PM
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fucking top notch lol
Old 01-05-2008, 04:39 PM
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i stand by what i said standard internals
crank rod and pistons and valves you get a set of 600bhp capable parts free inside a yb cosworth one doesn't have to change all these unlike most of the cossie equivalent cars ie evo


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