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SiB's Engine RE Rebuild! PIX and UPDATE PAGE 2

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Old 22-01-2007, 09:21 PM
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Si B
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Default SiB's Engine RE Rebuild! PIX and UPDATE PAGE 2

As some of you know I broke my engine a couple of months ago

Well here's the pics of the affected part, it's been lightened and ventilated!





It's taken me 2 months or so to decide whether to go through all the hassle I had this time last year (some of you may remember my NURBURGRING countdown post last year!)

Well, seeing as the Ring is coming up again I've decided it's got to be done!!!!

So armed with my shopping list the RErebuild starts again

Oh, and this is going on to replace my weedy T38!!



What this space for updates!

Si
Old 22-01-2007, 09:24 PM
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rapidcossie
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what happend to cause this SIB?
Old 22-01-2007, 09:24 PM
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pee vee
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Fukkin hell mate, you are proper comitted to it. fair play!
Old 22-01-2007, 09:25 PM
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dave cos4x4
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Weedy T38....

not that bad of a turbo.

stickyPaul wants your t38.
Old 22-01-2007, 09:26 PM
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NUTS RuS
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Oh deer !!
Old 22-01-2007, 09:26 PM
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pee vee
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i recognise that turbo too!
took him FOOKING hours on the buffer to get it to how it was! lol
Old 22-01-2007, 09:26 PM
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cos47
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what turbo is that mate?
Old 22-01-2007, 09:27 PM
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T4 i believe.
Old 22-01-2007, 09:28 PM
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housing looks a bit small to me.
Old 22-01-2007, 09:31 PM
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any pics of the car as im not good with names

& whats the bhp goal
Old 22-01-2007, 09:32 PM
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Si B
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Originally Posted by NUTS RuS
Oh deer !!
Ho ho, you're funny!!! Actually PMSL
Old 22-01-2007, 09:45 PM
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BHP goal - anything over 450 would be adequate!! I've had a T3, T34.55, T34.63, a T38, so this seemed like a good plan.

Dave is correct - it's a T4. Old school, but who cares. GT30 plans are still on hold as realistically no time / money to do it before the Ring.

Big thanks to Escos Nige for the cracking deal, and to Doug Stirling for delivering it to me tonight

Also big thanks to my bro Sketch for stripping my engine earlier so I could get the photos and work out what to order.

My shopping list is as follows:

1 Cosworth 7.2:1 piston 4x4

Full set of piston rings

Big end bearings

Main bearings

Thrust bearings

4x4 Oil pump (High pressure one)

Cam belt

Cometic headgasket

Head bolts - large washer type

Valve stem seals

4wd bottom end gasket set

All Ł800 worth!


I've no idea what killed my car (apart from me!) but the injectors were tested and are 100% A OK. Big thanks to Phil (IMA / Boschman) for checking them

Si
Old 22-01-2007, 09:48 PM
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Originally Posted by smitsturbo
any pics of the car as im not good with names

& whats the bhp goal
It's this car - the Deer Killer:





This was the damage the little Deer did to my car at last Easter's Nurburgring trip.





This is a shot of the bore :



Got to get this bore linered - anyone know how much it costs to get this done? I've been quoted Ł130 - not sure if this is the right sorta money?
Old 22-01-2007, 09:51 PM
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a bit deer Si.
Old 22-01-2007, 10:02 PM
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good luck with the build m8
Old 22-01-2007, 10:03 PM
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Good to hear that you are to ressurect the beasty Si!

Turbo looks very impressive!

I look forward to seeing her on the road prior to the nurburgring for a shake down.

JJ
Old 22-01-2007, 10:06 PM
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Good luck on re-build Si and welcome too the truck turbo club.
Old 22-01-2007, 11:04 PM
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O well here we go again
Old 22-01-2007, 11:39 PM
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Good to see I'm not the only one planning to run big power on a linered block.

3+4 have had liners fitted in mine and it will now be on a T38 so I can only pray it will hold together.

Why the change from the T38 ?

Good to see its all coming together for you now
Old 22-01-2007, 11:54 PM
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Originally Posted by JonnyBravo
Good to see I'm not the only one planning to run big power on a linered block.

3+4 have had liners fitted in mine and it will now be on a T38 so I can only pray it will hold together.
do you not need to liner all bores so as to keep the bore size the same?
Old 23-01-2007, 12:01 AM
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Only need to line the damaged bore so as to keep it a standard bore to match the rest otherwise youd have to over boar the whole engine to the size needid to clean up the damaged one
Old 23-01-2007, 12:08 AM
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Originally Posted by phill2400
Only need to line the damaged bore so as to keep it a standard bore to match the rest otherwise youd have to over boar the whole engine to the size needid to clean up the damaged one
which in my case would not be good at all





ouch

edited as I now think its only 1 cylinder that was linered
Old 23-01-2007, 07:10 AM
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Originally Posted by dave cos4x4
stickyPaul wants your t38.
Ta lar....i have asked on the RSOC aswell Dave, but thanks for remind Si

Matt said you had been busy buying stuff and on a serious note, want me to take some spare cams this year?

Good luck with it all mate...hope this trip goes better than last year mate.
Old 23-01-2007, 07:16 AM
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Originally Posted by phill2400
youd have to over boar the :
Bearing in mind SiB experiences with the deer, probably best not to mention the wild boar either. My friend's car hit one just near the Ring and they're hefty devils
Old 23-01-2007, 07:22 AM
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Originally Posted by phill2400
O well here we go again
You love it really, Phill.

Gives you something to do of an evening.
Old 23-01-2007, 10:46 AM
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so is a lined bore ok then?

i have a similar problem at the mo
Old 23-01-2007, 11:01 AM
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You are going for just a hone and new rings on the other bores I take it?
Old 23-01-2007, 11:06 AM
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Bugger Indeed !

Hope ya get it done in time mate..
Old 23-01-2007, 11:17 AM
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You crazy man! good luck with the rebuild hopefully you will have better luck at the ring this year and hopefully i might get a spin in your car this time
Old 23-01-2007, 11:25 AM
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Good luck with the rebuild

Steve.
Old 23-01-2007, 01:48 PM
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as above thought it was niges bufty t4.

fair play sib
Old 23-01-2007, 01:52 PM
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Originally Posted by Chip-3Door
You are going for just a hone and new rings on the other bores I take it?
Thats the plan currently yep!
Old 23-01-2007, 01:59 PM
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Fair play Sketch, im sure that will be fine given the very low number of miles its covered
Old 23-01-2007, 09:34 PM
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Originally Posted by Chip-3Door
Fair play Sketch, im sure that will be fine given the very low number of miles its covered
Not sure if that was a joke or not Chip, but if it wasn't, you're funny! If it was, you're still funnny!!! So good to have you back!!!!

It's done around 3000 or so since the last build I'd guess, maybe more, maybe less. Will try and dig some paperwork out that will confirm it.

Hoping a hone and new rings will work ok on the other 3.

Si
Old 23-01-2007, 09:38 PM
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Originally Posted by Lou Lou.
You crazy man! good luck with the rebuild hopefully you will have better luck at the ring this year and hopefully i might get a spin in your car this time
Crazy.... YEP!

If it makes it there, you're on the list for a ride round while it still works!!! So better jump in within the first lap or so....

Si
Old 23-01-2007, 09:42 PM
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Originally Posted by Lambchop
so is a lined bore ok then?

i have a similar problem at the mo
Is it ok?.... I don't know . Going to find out though!

Not sure if anyone else has any experience on the matter, but I hope to run somewhere around 450 bhp with it... could be an expensive experiment
Old 23-01-2007, 09:43 PM
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Originally Posted by Mike1
Originally Posted by phill2400
youd have to over boar the :
Bearing in mind SiB experiences with the deer, probably best not to mention the wild boar either. My friend's car hit one just near the Ring and they're hefty devils
Nice!!!
Old 23-01-2007, 09:43 PM
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good luck si.....



phil hows the chopper
Old 23-01-2007, 09:50 PM
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Originally Posted by StickerPaul
Originally Posted by dave cos4x4
stickyPaul wants your t38.
Ta lar....i have asked on the RSOC aswell Dave, but thanks for remind Si

Matt said you had been busy buying stuff and on a serious note, want me to take some spare cams this year?
Good luck with it all mate...hope this trip goes better than last year mate.
On a serious note??

As it happens, yeah!!! Not sure if you have room, but a spare motor would be cool... I'm bound to brake it again.

How soon do you want a T38 matey? I'm planning on selling it in the next couple of months .... basically going to see how I get on with the bufty tart T4, and if all is ok the T38 will be up for grabs after that.

Nowt wrong with it, I just always had 500bhp as a target with this engine, and the T4 came up at a fair price so I had to have it

With your help (and complete spares package) hopefully this year's Ring trip will be better than last time!

Si
Old 23-01-2007, 09:59 PM
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my engine in my car has a lined bore in one of them.

my car goes ok.


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