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Cosworth cyl heads ! Whos else >>?

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Old 10-01-2007 | 10:04 AM
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Originally Posted by GARETH T
Originally Posted by CossieRich
What size are the ports on a low-lag head port Karl?
do you really expect him to answer that? im sure karl has spend ages getting it right
yes i do, because how hard is it to measure them when you get the head back from him?
Old 10-01-2007 | 10:05 AM
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Originally Posted by Karl
Here's a quick price guide giving approx costs for each stage of head.

Stage 1 low lag suitable for up to 450bhp - £500 +vat

Stage 2 suitable for up to 500bhp - £750+vat

Stage 3 suitable up to 600bhp - £1000 + vat

Stage 4 suitable for power over 600bhp - £1200+vat

All these prices are for the porting work, chambers reworked, new guides, with seats re-profiled and head refaced and new stem seals.

Extras include new valves, different valve springs, different spring retainers, any welding/helicoil work, cams, followers, bigger valves etc.

As always the cost of each head depends on exactly what condition yours is in and the maximum power required. (Pointless fitting a 600+head and using a T34!)

Hope that helps and remember one thing, you get exactly what you pay for!! A cheap head can only be cheap because of the minimal hours spent on it!!

Cor, its like seeing Jesus in pototo thats been chopped in half

nice to see you post Karl
Old 10-01-2007 | 10:06 AM
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Originally Posted by CossieRich
Originally Posted by GARETH T
Originally Posted by CossieRich
What size are the ports on a low-lag head port Karl?
do you really expect him to answer that? im sure karl has spend ages getting it right
yes i do, because how hard is it to measure them when you get the head back from him?
but then you have giving his the 500 quid im sure if you paypal'ed him 500 quid now he would tell you
Old 10-01-2007 | 10:08 AM
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Originally Posted by GARETH T
Originally Posted by CossieRich
Originally Posted by GARETH T
Originally Posted by CossieRich
What size are the ports on a low-lag head port Karl?
do you really expect him to answer that? im sure karl has spend ages getting it right
yes i do, because how hard is it to measure them when you get the head back from him?
but then you have giving his the 500 quid im sure if you paypal'ed him 500 quid now he would tell you
true, but that doesnt stop anyone telling the rest of this board what size the ports are. I wouldnt divulge any info with any tuners permission but still, be nice to know what port size Karl thinks is good for 450 bhp
Old 10-01-2007 | 02:45 PM
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Originally Posted by rabmc
Fancy building it
Old 10-01-2007 | 05:49 PM
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You know a bit about Nick too then

I was good friends with his daughter till they moved abroad.

Harvey or Mike would no doubt be able to help anyone with a enquiry.

Good to see Karl post though, gives people a rough idea of what "real" cylinder heads cost as most people think £500 gets you the works, when really thats the starting point !
Old 11-01-2007 | 09:35 AM
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A cossie head made by me.
equals to your 'lowlag' versions.

http://s93.photobucket.com/albums/l6...Cossie%20head/

portsize just above the valve 'pit' is recomended around 80-85% of valvediam.
More 'upstreams' in the ports the area is enough to reach around 450-500hp with just 'cleaning up' a little.
Old 13-01-2007 | 11:53 AM
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Thanks for the replys people , its all down to ho much wedge you got really
Old 13-01-2007 | 12:22 PM
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Originally Posted by rabmc
Thanks for the replys people , its all down to ho much wedge you got really
Sure is, tbh I'd go with some mild work.

Karls work for £500 i should think is well worth the money, anything else is wasted unless you have a serious engine to justify spending 2k on a cylinder head.
Old 13-01-2007 | 12:45 PM
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Yes but as im most probably needing new valves the works going to be around £800ish + vat from them
Old 13-01-2007 | 05:55 PM
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Originally Posted by PatrickSwe
A cossie head made by me.
equals to your 'lowlag' versions.

http://s93.photobucket.com/albums/l6...Cossie%20head/

portsize just above the valve 'pit' is recomended around 80-85% of valvediam.
More 'upstreams' in the ports the area is enough to reach around 450-500hp with just 'cleaning up' a little.
Any pickys of the head finnished
Old 13-01-2007 | 06:02 PM
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i was thinking that,those ones aren't doing you much justice yet
Old 13-01-2007 | 07:46 PM
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i thought the ports looked a bit rough
Old 13-01-2007 | 07:55 PM
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I was actually thinking that , but wasn`t sure how they aare ment to look really
Old 13-01-2007 | 08:32 PM
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more like this;

Old 13-01-2007 | 08:37 PM
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That is the business budweis !!!!

Really is , i dont know fook alla bout it but i know its good lol
Old 13-01-2007 | 08:40 PM
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Default Re: Cosworth cyl heads ! Whos else >>?

Originally Posted by rabmc
Anyone else other than the two mentioned ,i did liked the sound of the stage 1 low lag 400 head form nms ?
Give Baldy Butch a pm.

He does very good prices on head rebuilds and machining.
Old 13-01-2007 | 08:42 PM
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Originally Posted by rabmc
That is the business budweis !!!!

Really is , i dont know fook alla bout it but i know its good lol
i don't have any close up pics of the ports unfortunately,but they are pretty big,much bigger than i'll ever make use of anyway lol
Old 13-01-2007 | 08:43 PM
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Beter than too much than too little my bird always says
Old 13-01-2007 | 08:45 PM
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Originally Posted by Garage19
Got to be better than some guy with a die grinder, no flow bench and no measurable results/tests other than " yeah it went much better mate".

Very much agreed.

Some people dont realise just how important the head is to the power of a cosworth and think a little dremel out and a head skim is fine....lol

Good luck Rab, hope you get it sorted and make a real stormer.
Old 13-01-2007 | 08:48 PM
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Originally Posted by COMEDY DAN
Originally Posted by Garage19
Got to be better than some guy with a die grinder, no flow bench and no measurable results/tests other than " yeah it went much better mate".

Very much agreed.
Ditto agreed as long as that guy knows the consequences of any changes he makes,and the application the head is for..

'all the gear,no idea' is sometimes the case (not aimed at anyway mentioned above BTW)
Old 13-01-2007 | 08:51 PM
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Yeah iL be n contact with butch soon , pm`d him and hopefully have a chat with him soon , heard good reports about him
Old 13-01-2007 | 08:55 PM
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Originally Posted by rabmc
Yeah iL be n contact with butch soon , pm`d him and hopefully have a chat with him soon , heard good reports about him
Getting quite a good name on the scene for his engine building old Butchy boy.

Good luck mate.
Old 13-01-2007 | 11:16 PM
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thanks for the good words
Old 14-01-2007 | 01:22 AM
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Originally Posted by Garage19
I can recommend getting your done at CNC heads. Their headwork has result/measuremnt driven development and and engineering. their machine can replicate their given port shape perfectly over and over again. A 16 valve head from them is usually just under a grand.

Got to be better than some guy with a die grinder, no flow bench and no measurable results/tests other than " yeah it went much better mate".
Bang on there is no other way in opinon, no matter how good you are you can not balance the all 16 ports the same.

As a result of this post i looked at CNC Heads Web site and whent to see them at the Autosport show Very Very Impressed i can tell you

I will be spending my £££ with CNC Heads
Old 14-01-2007 | 01:33 AM
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Originally Posted by Garage19
I can recommend getting your done at CNC heads. Their headwork has result/measuremnt driven development and and engineering. their machine can replicate their given port shape perfectly over and over again. A 16 valve head from them is usually just under a grand.

Got to be better than some guy with a die grinder, no flow bench and no measurable results/tests other than " yeah it went much better mate".
I disagree with this very stongly. Doug - i'm actually suprised if im honest that you posted this. Surely you undersatand that the results obtained on a flow bench have very little relavance to what happens in a combustion chamber at 7000rpm! conventional flow benches are nigh on useless when it comes to designing proper modded heads. The results require dyno time, and then skill to replicate it.

I don't have the skill to port my head myself, but after any edcucated guestimates i went to Karl.

I had many discussions with him, and challenged many of his theroies. JUst because he has fancy Mech Eng degree is irrelevant! We spoke about many "tuner" ideas, then i shut up ant let him get on...

The resilt is my 1600 makes the same power as a YB at the same boost. Impressive considering it's a shopping engine!
Old 14-01-2007 | 02:09 AM
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Originally Posted by Rick
Originally Posted by Garage19
I can recommend getting your done at CNC heads. Their headwork has result/measuremnt driven development and and engineering. their machine can replicate their given port shape perfectly over and over again. A 16 valve head from them is usually just under a grand.

Got to be better than some guy with a die grinder, no flow bench and no measurable results/tests other than " yeah it went much better mate".
I disagree with this very stongly. Doug - i'm actually suprised if im honest that you posted this. Surely you undersatand that the results obtained on a flow bench have very little relavance to what happens in a combustion chamber at 7000rpm! conventional flow benches are nigh on useless when it comes to designing proper modded heads. The results require dyno time, and then skill to replicate it.

I don't have the skill to port my head myself, but after any edcucated guestimates i went to Karl.

I had many discussions with him, and challenged many of his theroies. JUst because he has fancy Mech Eng degree is irrelevant! We spoke about many "tuner" ideas, then i shut up ant let him get on...

The resilt is my 1600 makes the same power as a YB at the same boost. Impressive considering it's a shopping engine!
Cnc heads have a dyno and have put a lot of RD into there heads, there is no way karl can replicate the head he did for you no way yes he can try and copy what he has done before but it is all about feel and the look of the port, trust me i do poring for a living . The thing is with a CNC it will port the same time and time again same shape same volume 100% the same across all 16 ports.
Old 14-01-2007 | 02:29 AM
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garage 19 is this you admitting you port heads on cars which dont work or are they done by a machine,everything works on paper but its not like that in real life,seen as karl and others have a good reputaion for there heads am sure they doing something correct
Old 14-01-2007 | 09:40 AM
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Originally Posted by Alg1k
Originally Posted by PatrickSwe
A cossie head made by me.
equals to your 'lowlag' versions.

http://s93.photobucket.com/albums/l6...Cossie%20head/

portsize just above the valve 'pit' is recomended around 80-85% of valvediam.
More 'upstreams' in the ports the area is enough to reach around 450-500hp with just 'cleaning up' a little.
Any pickys of the head finnished
Hi... hard to explain. but the finish isn´t a big deal in flow.
The camera lies a bit (crappy phone camera)

but info from www.cncheads.co.uk:
"We offer the standard CNC head and an additional service to hand finish the surface of the ports. This gives the final 1 CFM of flow."

A big ONE cfm better flow, often not worth the extra effort/money.
but if customer got big wallet,, ofcourse i can make smooth surfaces.
my own head(vauxhall):


Old 14-01-2007 | 10:37 AM
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http://www.cncheads.co.uk/ford_cosworth_sv.html

i have that head, finshed off by AVA.

seems to work pretty well
Old 14-01-2007 | 10:54 AM
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Euan - that is a seriously nice looking cylinder head
Old 14-01-2007 | 10:55 AM
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Originally Posted by PJ ENGINEERING (PROX)
there is no way karl can replicate the head he did for you no way yes he can try and copy what he has done before but it is all about feel and the look of the port, trust me i do porting for a living . The thing is with a CNC it will port the same time and time again same shape same volume 100% the same across all 16 ports.
Very much agreed, without the right equipment, the job cant be done correctly, it can be nearly done right, which for some, isnt good enough.

Certain machine shops have spent thousands on flow benches and cc'ing equipment to do the job RIGHT the first time.
Old 14-01-2007 | 10:58 AM
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with CNC as long as the machine has been programmed right each head should be exactly the same and will get done ALOT quicker.

AVA usually get there machine shop guy to do the heads but it takes so long that its not worth it for him.

Alan at AVA looked a few different heads as an alternative and ended up picking this one after a few phone calls to CNC.

If Alan is happy with the head then I have to be too as Alan is a perfectionist

Jonny...looked amazing when sat next to a standard head..
Old 14-01-2007 | 12:31 PM
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Shit man that looks like a work of art !!!

850+vat , wonder what you get for this ? Does this include new valves ??
Old 14-01-2007 | 12:35 PM
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No valves, it does say in the advert

Still its bloody good money.

Euan- You said you still modified yours slightly, what was the reasons behind that ?
Old 14-01-2007 | 01:21 PM
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the head comes back bare Rab..no new valves etc.

AVA had to do the maching work for the Iskys and they cut the valve seats a different way if i remember right.

the total price for my head would make a grown man weep

850+ vat for bare head.

i also have a bill for 950 quid from mountune for the rest of the stuff to re build head
Old 14-01-2007 | 01:25 PM
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Euan thats serious cash mate , dont know if i could sleep at night knowing that shit , but as you have the fastest cossie in scotland i think that would get me off at night lol
Old 14-01-2007 | 01:27 PM
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I dont think of it like that mate...it my hobby and somethin gi will be involved in for years to come so i think its money well spent.

the car was never meant to be what it has turned into but with a bit of help from my tuner, it goes to show that anythingis possible

going by your wages in the other thread you earn ALOT more than i do

so money should be option for you
Old 14-01-2007 | 01:30 PM
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Im a tight aRSe though euan

And trying to save and have a cossie isn`t the easiest thing to do as you no.

Im still at home mate so trying to save for my own place this year



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