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Wasted spark v Refurbished original

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Old 31-05-2011, 04:03 AM
  #41  
RWD_cossie_wil
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Technology moves on, why are we driving around on radial tyres not cross-plys? There is a FAR better solution to producing a spark than the humble old dizzy now, the amount of people on this thread alone singing it's praises tells a story!

There will always be the haters, leave them to thier trusty 8 track players!

Last edited by RWD_cossie_wil; 31-05-2011 at 04:08 AM.
Old 31-05-2011, 05:18 AM
  #42  
VEEDUBBED
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I often wonder how all the old style modded cosworths were fired?,remember the famous Turbosystems sierras?,GGR modded cosworths,BBR's various creations,Collins etc,etc.
I seem to remember that Tony Mannock's sierras were spitting out at least 500+brake as were Collins,BBR and the rest,surely it'd be misfire city 'cos youd need at least 1.8/2.0Bar of boost to produce that kind of power but i don't remember any magazine tests complaining about missfires though.
Old 31-05-2011, 06:19 AM
  #43  
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Originally Posted by bad boy rs
mines exactly the same its been known to backfire on start up aswell with can be embarrising
The slow starting and missfire issue is quite a common one and usually related to HT interference entering the crank and or phase circuit. Check your wiring carefully as well as your HT lead routing. We think its related to the extra voltage in the ignition circuit now as owners report whatever the issue was, it was exagerated by wasted spark ignition. the fact remains it is an issue with the cars, not the new system.
(Assuming correct installation of course)
Old 31-05-2011, 06:30 AM
  #44  
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Originally Posted by VEEDUBBED
I often wonder how all the old style modded cosworths were fired?,remember the famous Turbosystems sierras?,GGR modded cosworths,BBR's various creations,Collins etc,etc.
I seem to remember that Tony Mannock's sierras were spitting out at least 500+brake as were Collins,BBR and the rest,surely it'd be misfire city 'cos youd need at least 1.8/2.0Bar of boost to produce that kind of power but i don't remember any magazine tests complaining about misfires though.


As mentioned earlier, the standard system CAN be made to work at that sort of power no problem, but as with anything else, its a compromise and results in less efficient combustion and high hydrocarbons on boost.

The standard ignition system needs the plug gaps dropping so low that it compromises efficiency significantly if you run anything over about 300bhp as the cylinder pressures are so high that the standard voltage ignition system cannot jump the gap specified by Cosworth anymore.

Consider this for a moment. Cosworth (Who know a little about fast cars) designed this engine to work with a 0.75mm spark plug gap. Most of you guys on normal ignition system are now running 0.65mm or less.
(Some big power cars need 0.5mm)

Why do you guys think you know better than Cosworth?
They could easily have specified 0.6mm and made the spark plugs last almost twice as long or longer between changes. So why didn't they?

In fact, spare a moment to consider why no manufacturer in the history of automotive engineering EVER recommended spark plug gaps so small? Instead they have all spent billions of ££s trying to make the gaps even bigger with wasted spark, and now coil on plug etc, with many gaps up at 1.5mm now and change intervals at 30'000 miles.

If only BMW & Porsche engineers came on PassionFord, they would have realised years ago that they could have just hit the spark plugs with a hammer to close the gap down before fiment and saved themselves billions!

Last edited by Stu @ M Developments; 31-05-2011 at 06:41 AM.
Old 31-05-2011, 08:56 AM
  #45  
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Originally Posted by bad boy rs
mines exactly the same its been known to backfire on start up aswell with can be embarrising. it deos run better though although i never had problems with the coil. If youve got the 400 quid spare its worth doing but if the coils working fine...
Mine doesn't backfire, what mine does if you turn the key for the battery then again turn the key and start it's like a loud pop
Old 31-05-2011, 09:29 AM
  #46  
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Mine will do that too.
Old 31-05-2011, 10:05 AM
  #47  
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Even better go coil per cylinder rather than coilpack
Old 01-06-2011, 11:06 AM
  #48  
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Most breakdowns are ignition related! If you can improve on a old design which benefits your car and your pocket in the long run, its one mod to start with! Think its time stu does another discount offer, on the ws system though
Old 01-06-2011, 11:21 AM
  #49  
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Originally Posted by AA JASON
Most breakdowns are ignition related! If you can improve on a old design which benefits your car and your pocket in the long run, its one mod to start with! Think its time stu does another discount offer, on the ws system though
I am sure I could be persuaded to do a group buy.

Last edited by Stu @ M Developments; 01-06-2011 at 11:22 AM.
Old 05-07-2011, 03:39 PM
  #50  
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Originally Posted by Stu @ M Developments
I am sure I could be persuaded to do a group buy.
I might have 2 people up for it. How many do u need for group buy and what would the price be stu?
Old 05-07-2011, 03:58 PM
  #51  
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Originally Posted by lukeytheduke
I might have 2 people up for it. How many do u need for group buy and what would the price be stu?
3+ would net a discount of 10%
5+ would get you a discount of 15%
10+ would get you the max discount of 20%

If you think its game on, let me know and I will create a group buy.
Old 05-07-2011, 04:06 PM
  #52  
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I will post russell here he wants it for his 580 bhp 3 door !
Old 05-07-2011, 04:21 PM
  #53  
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Originally Posted by Stu @ M Developments
3+ would net a discount of 10%
5+ would get you a discount of 15%
10+ would get you the max discount of 20%

If you think its game on, let me know and I will create a group buy.
I'd be interested especially if we can get 10+ people
Old 05-07-2011, 04:24 PM
  #54  
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Originally Posted by Danny.
I'd be interested especially if we can get 10+ people
Get the word out and bag yourself an £80 discount mate.
Old 05-07-2011, 04:44 PM
  #55  
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So why does this ws system have 2 ignition amplifiers. Ive just always wanted to know.
Old 05-07-2011, 04:47 PM
  #56  
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Originally Posted by Stu @ M Developments
3+ would net a discount of 10%
5+ would get you a discount of 15%
10+ would get you the max discount of 20%

If you think its game on, let me know and I will create a group buy.
Muchos bargains.
Old 05-07-2011, 04:54 PM
  #57  
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Originally Posted by Glenn.
So why does this ws system have 2 ignition amplifiers. Ive just always wanted to know.
I think you need ign amp, for both sides of the coil pack!
Old 05-07-2011, 04:58 PM
  #58  
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Originally Posted by RS SHAUN
I think you need ign amp, for both sides of the coil pack!
So would it be 1 amp for say no 1n 2 cylinders and 1 amp for 3n 4. Does these ws systems fire 2 spark plugs at 1 time?
Old 06-07-2011, 08:21 AM
  #59  
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Originally Posted by Glenn.
So would it be 1 amp for say no 1n 2 cylinders and 1 amp for 3n 4. Does these ws systems fire 2 spark plugs at 1 time?
Yes mate, thats WHY they are called wasted spark.
Old 06-07-2011, 08:49 AM
  #60  
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Just converted mine to MSD's WS system and it was the best mod I ever did to the Saph! So much smoother running on and off boost! Also mpg improved a lot! Luv it!!!
Old 06-07-2011, 08:59 AM
  #61  
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Originally Posted by DaveCrack
Just converted mine to MSD's WS system and it was the best mod I ever did to the Saph! So much smoother running on and off boost! Also mpg improved a lot! Luv it!!!
Thanks for your business Dave, I wouldnt have a Cosworth without it.
Old 06-07-2011, 09:04 AM
  #62  
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considering this for the next yb powered car i have - although i did have misfires on the std ign system but as soon as i changed to a grp A coil i didnt have any issues and that was on 400bhp at 28-32psi
Old 06-07-2011, 09:07 AM
  #63  
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The group buy is on...
Old 07-07-2011, 09:51 PM
  #64  
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Originally Posted by Stu @ M Developments
Yes mate, thats WHY they are called wasted spark.
Yeh i thought so.

So does this wasted spark hve 2 ignition amps for cylinders 1n2 and cyls 3n4 then i take it??
Old 08-07-2011, 12:45 AM
  #65  
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I have what look like the right ht leads that you have in the ws adverts in the magazines. How much for it all with out the ht leads stu? I am considering getting ws too now after reading this thread. Or are the ws ht leads slightly different? cheeRS

Last edited by kosienutter; 08-07-2011 at 12:59 AM.
Old 08-07-2011, 01:20 AM
  #66  
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Originally Posted by Glenn.
Yeh i thought so.

So does this wasted spark hve 2 ignition amps for cylinders 1n2 and cyls 3n4 then i take it??
1&4 2&3
Old 08-07-2011, 07:44 AM
  #67  
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Originally Posted by studabear
1&4 2&3
Yeh i know thats how they fire fella thanks though.
Old 08-07-2011, 08:43 AM
  #68  
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Originally Posted by kosienutter
I have what look like the right ht leads that you have in the ws adverts in the magazines. How much for it all with out the ht leads stu? I am considering getting ws too now after reading this thread. Or are the ws ht leads slightly different? cheeRS
Hi mate,
The parts can all be bought individually from my webshop here.
Old 08-07-2011, 10:21 AM
  #69  
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Originally Posted by Glenn.
Yeh i know thats how they fire fella thanks though.
Im meant each amp is for 1 side of the coil pack
Old 08-07-2011, 10:54 AM
  #70  
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Originally Posted by Stu @ M Developments
Hi mate,
The parts can all be bought individually from my webshop here.
Ok stu. Thanks will look into it. I notice from the group buy thread the ht leads have little clips on the end which go into the coil. Will I still be ok with out those clips?

Last edited by kosienutter; 08-07-2011 at 11:15 AM.
Old 08-07-2011, 11:00 AM
  #71  
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Originally Posted by kosienutter
Ok stu. Thanks will kook into it. I notice from the group buy thread the ht leadshave little clips on the end which coils into the coil. Will I still be ok with out those?
Certainly not mate. The leads either fit, or they dont mate, so it sounds like you dont have the right leads.
Old 08-07-2011, 11:15 AM
  #72  
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Originally Posted by Stu @ M Developments
Certainly not mate. The leads either fit, or they dont mate, so it sounds like you dont have the right leads.
bugger lol. thought as they were magnecor ones they would have been ok. I'll have to buy the full kit then.
Also, (sorry question after question here), with me not being a pf gold member can I still put myself down for the group buy if I am in time.

Thanks Stu.
Old 12-07-2011, 07:23 AM
  #73  
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Question for Stu....

Been reading the wasted spark debate.....
Now my engine is standard (as it came from the factory). It runs reasonably (it is 18 yrs old). Is a WS kit really gonna make a difference to MPG? I'm not after speed or performance (I'm on a budget), but I could really do with getting more than 18p per mile - 350 miles on 48 litres.
Old 12-07-2011, 08:07 AM
  #74  
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Originally Posted by kosienutter
bugger lol. thought as they were magnecor ones they would have been ok. I'll have to buy the full kit then.
Also, (sorry question after question here), with me not being a pf gold member can I still put myself down for the group buy if I am in time.

Thanks Stu.
Yes mate, of course.


Originally Posted by Bruceway
Question for Stu....

Been reading the wasted spark debate.....
Now my engine is standard (as it came from the factory). It runs reasonably (it is 18 yrs old). Is a WS kit really gonna make a difference to MPG? I'm not after speed or performance (I'm on a budget), but I could really do with getting more than 18p per mile - 350 miles on 48 litres.
No mate, it wont help.
Old 12-07-2011, 08:58 AM
  #75  
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I have had both ws and std on 330hp and 400hp cars used hard on both road and on track .IMO-

WS is good if you run man boost(30psi+) and have a car with an aftermarket dash ,

BUT if you have a nice road car with the std clocks and say stg 3, a group A coil is fine and less hassle tbh.

WS makes you eat through plugs, so you find yourself with more misfires as the plugs die .Compared to a Group A coil with with the right plug gap and healthy leads which rarely misfire in my experence. Plus you have to bugger about trying to get the rev counter to read right , or spend £150+ on an aftermarket item.

My 3dr t34.48/greens, 25psi, grp A coil, in 1000miles including a track day = 0 misfires .


My saff t34.63/greys, 30psi, WS , £200 stack rev counter , in 1000miles including a track day = 2 misfires (as it went through two sets of spark plugs)
Old 14-07-2011, 05:04 PM
  #76  
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What plugs are you running?
Old 02-10-2011, 01:27 PM
  #77  
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Originally Posted by Lo@der
I have had both ws and std on 330hp and 400hp cars used hard on both road and on track .IMO-

WS is good if you run man boost(30psi+) and have a car with an aftermarket dash ,

BUT if you have a nice road car with the std clocks and say stg 3, a group A coil is fine and less hassle tbh.

WS makes you eat through plugs, so you find yourself with more misfires as the plugs die .Compared to a Group A coil with with the right plug gap and healthy leads which rarely misfire in my experence. Plus you have to bugger about trying to get the rev counter to read right , or spend £150+ on an aftermarket item.

My 3dr t34.48/greens, 25psi, grp A coil, in 1000miles including a track day = 0 misfires .



My saff t34.63/greys, 30psi, WS , £200 stack rev counter , in 1000miles including a track day = 2 misfires (as it went through two sets of spark plugs)
I am considering this, but a query reference the aftermarket dash, which cars does this affect and why???
Old 15-05-2012, 05:40 PM
  #78  
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Originally Posted by Stu @ M Developments
Why do you always jump on ANY topic about ANYTHING my company produce and try to slag it off? Its becoming really tiring now mate.

To answer your point:
The standard system needs plug gaps dropping so low that it compromises efficiency if you run anything over about 300bhp as the cylinder pressures are so high teh standard voltage system cannot jump the gap.
Think about that mate... we had to drop the manufacturers gap down to make teh system work AT ALL. Are youn sure it was up to the job?

Your millions of standard cars example is also more than a bit pathetic, show me millions of 300bhp + 2 litre 4 cylinder cars running fine with a distributor cap please.

Why do you think ZERO manufacturers have produced a car without WS or coil on plug for, what, 20 years? Longer?

Why do you think at Santa Pod the only cars you ever hear missfiring embarassingly up the drag strip are the old high power Cosworths?
Why not GT4's, Scoobys, GTO'S, Golf GTi's and Lancers of the Same Era?


I have stated my case as to why WS is better, so please tell us why I am wrong.


As for Ignition amplifiers being a common failure point, your wrong, no they are not. I think I have fitted about 25 in the last 15 years.

I suppose your going to tell us all that you have a GT35 running with a distributor cap and rotor arm with 0.75mm plug gaps arent you?

I used to use distributed and for a while it was ok but plug gaps needed to be at .4 which is plain shit resulted in crap idle shit mpg wasted spark all the way my kit from msd is perfect and I think the price is reasonable considering development etc it gives such better performance in my opinion it's a must for any modified Cossie
Old 15-05-2012, 06:16 PM
  #79  
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+1. Not around town but more mpg on long runs Definetly. Best mod I have done.
I feel more confident too in reving the car now with out worrying if it'll miss a little. Just doesn't, and the power delivery and smoothness. Need I say more
Old 15-05-2012, 09:37 PM
  #80  
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Is a msd chip needed or can i use my current chip?


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