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cosworth running badly, with video HELP?

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Old 13-01-2011, 04:47 PM
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rosie
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Default cosworth running badly, with video HELP?

saphire cosworth
running stg 3
greys
t34
3 bar
l6
etc...

car started with a slight missfire on low revs but cleard & has slowly got worse

i cleaned up all plugs other week & it ran on 4 & went like the clappers! ran sweet as a nut

i have orderd new plugs but they havnt arrived yet

i have:

removed all plugs again& cleaned them up & sheck they are all sparking (all good)
so thats plugs/leads eliminated

checked timeing (all good)

all injectors spraying fuel

tested map sensor on a mates car (good)

tried another CPS & it still ran the same

i have taken a video of the car running 2day & u can see how rich the car is running as it fills my unit with smoke in seconds!

if i unplug the TPS the missfire clears when revved (2nd half of video) but still runs lumpy on idle (like its on 3)
i have tested the TPS & have:
3.5 volts with no throttle (closed)
0.4 volts full throttle (open)

looking at these results it looks like its not right on idle & is over fueling?????
i have checked the flap is closed & it is

any other idears?????

cant be anything major as the engine is sweet & ran fine the other day!

Old 13-01-2011, 05:22 PM
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wulliesxr4i
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thats plugs mate mines was doin the exact same thing bout 3 months ago,
Old 13-01-2011, 05:44 PM
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rosie
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well i have tried another 2nd hand set i had kicking about & it was exactly the same??

i did order some new ones but had to wait for them to turn up as was outa stock, should be here 2morra so will try them.

thing is im offshore for 2 months sat so wont get to touch it till end march after 2morra
Old 13-01-2011, 06:49 PM
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coil pack ?
Old 13-01-2011, 10:21 PM
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Try replacing the blue sensor on the back of your head.

The coolant temperature sensor and when they go it tends to run realy rich.
Old 13-01-2011, 10:40 PM
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BigErn
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While its running on idle try unplugging the injectors one at a time to see if it momentarily goes back on 4.

Let it idle and missfire, unplug number 1 injector for a few seconds.... listen to see if it stays on 3 cylinders or picks up on all 4 momentarily. If not then plug it back in and repeat with the next injector....

Ive had a couple of Sapphs do very similar and it turned out to be the injector wiring making a constant earth somewhere thus keeping it open all of the time.

Worth a try for 2 minutes messing about.
Old 13-01-2011, 10:54 PM
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Originally Posted by rs2klee
coil pack ?
its dizzy not coilpack
Old 13-01-2011, 10:56 PM
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Originally Posted by boost mad
Try replacing the blue sensor on the back of your head.

The coolant temperature sensor and when they go it tends to run realy rich.
yer will give it a go as sum1 else mentioned it & i have a new 1 kicking about
Old 13-01-2011, 10:57 PM
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are all 4 lugs still on the crank pulley?
Old 13-01-2011, 10:59 PM
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also your tps readings are wrong
Old 13-01-2011, 11:00 PM
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Originally Posted by BigErn
While its running on idle try unplugging the injectors one at a time to see if it momentarily goes back on 4.

Let it idle and missfire, unplug number 1 injector for a few seconds.... listen to see if it stays on 3 cylinders or picks up on all 4 momentarily. If not then plug it back in and repeat with the next injector....

Ive had a couple of Sapphs do very similar and it turned out to be the injector wiring making a constant earth somewhere thus keeping it open all of the time.

Worth a try for 2 minutes messing about.
tried this, number 3 didnt seem to make a diffence so tthought it was spark/fuel prob but plug is sparking & injectors are working as i removed rail & turned it over. all injectors are pulseing

will test wires to them 2morra thou

my mates old saph needed a new engine loom yrs ago as had failed

just looking for as much feedback as possible so i can spend a gd day on it instead of a hr here & an hr there

defo isnt a mechanical fault as was running mint other day & u can see by all the smoke how rich its running

im thinking its fireing/running on all 4 but its overfueling that much its running rough???
Old 13-01-2011, 11:01 PM
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Originally Posted by botters
are all 4 lugs still on the crank pulley?
yes checked this 2day when done CPS

whats wrong with TPS settings???? i know it should be 4.5-5 volts on idle where mines 3.5?
Old 13-01-2011, 11:03 PM
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have you played with the loom at all? when i put my engine back in mine i accidentley plug the iscv plug onto one of my injectors causing it to stick wide open, that made it miss and belch out smoke plus ruin Ł50 quids worth of fresh oil!!
Old 13-01-2011, 11:04 PM
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Originally Posted by rosie
yes checked this 2day when done CPS

whats wrong with TPS settings???? i know it should be 4.5-5 volts on idle where mines 3.5?
have you tried turning the tps to get 4.5-5 volts?
Old 13-01-2011, 11:46 PM
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2wd throttle closed you should see voltage greater than 4.5V between pins 11 and 17 on the ECU

2wd throttle open you should see voltage less than 0.5V between pins 11 and 17 on the ECU

Have you checked the condition of the phase sensor also?

Last edited by BigErn; 13-01-2011 at 11:48 PM.
Old 14-01-2011, 03:27 PM
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Originally Posted by botters
have you played with the loom at all? when i put my engine back in mine i accidentley plug the iscv plug onto one of my injectors causing it to stick wide open, that made it miss and belch out smoke plus ruin Ł50 quids worth of fresh oil!!

Was thinking myself , iscv sticking causing overfueling ......did happen on my saph .

Regular cleans with carb cleaner sorts the problem.
Old 14-01-2011, 03:54 PM
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have you tried turning it down on the ecu, (fuelling)
Old 14-01-2011, 05:04 PM
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changed the blue sensor in head today, ran it up & ran loads better & thought it was sorted untill i realied the TPS was still unplugged, plugged it back in & its running like a nail again lol

Originally Posted by botters
have you tried turning the tps to get 4.5-5 volts?
no not yet as it looks a rite pain to get to the screws???

havnt played with the loom & correct wire is on the ISCV



Originally Posted by BigErn
2wd throttle closed you should see voltage greater than 4.5V between pins 11 and 17 on the ECU

2wd throttle open you should see voltage less than 0.5V between pins 11 and 17 on the ECU

Have you checked the condition of the phase sensor also?
i done it via pin 1 & 17 (1 is earth)

no not checked phase sensor yet but is on the to do list now

i will also try cleaning ISCV

Originally Posted by RS SHAUN
have you tried turning it down on the ecu, (fuelling)
no not touched the ecu as the car ran fine before

i will try replace all sensors when i get back, if no joy i will just have to take it sumwhere & get it sorted
Old 14-01-2011, 09:51 PM
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my money is on the loom at fault. start it up and literally wiggle the loom and as many connections as you can

check the phase sensor though; its quick and easy to check.
Old 15-01-2011, 10:00 AM
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Originally Posted by botters
have you played with the loom at all? when i put my engine back in mine i accidentley plug the iscv plug onto one of my injectors causing it to stick wide open, that made it miss and belch out smoke plus ruin Ł50 quids worth of fresh oil!!

I done the same thing, i was kicking myself of hours there so nearly the same colour till you look in the day light.....
Old 15-01-2011, 09:43 PM
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Originally Posted by Rollin Rides
I done the same thing, i was kicking myself of hours there so nearly the same colour till you look in the day light.....
oh tell me about it mate i felt a right twat lol!
Old 15-01-2011, 09:45 PM
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Originally Posted by rosie
no not yet as it looks a rite pain to get to the screws???
i actually removed my throttle body as far as the plug would let me to enable me to adjust it, much easier than doing it in situ
Old 16-01-2011, 11:28 AM
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Try brand new plugs first. As the missfire has gotten progressively worse thats where i'd start. Then leads, then dizzy car and rotor arm. Most of those are cheap to change, so best doing them before you get stuck into expensive/hard things.
Old 16-01-2011, 12:12 PM
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Deffo sounds like plugs.
Old 16-01-2011, 01:55 PM
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My brother had something like this last year. In high revs he had misfire's. Had changed the plugs twice with brand new ones, but only the 2nd set solved the problem.
Old 16-01-2011, 07:11 PM
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was gona say the map sensor but just read you tried it allready!.

Last edited by rs2klee; 16-01-2011 at 07:13 PM.
Old 16-01-2011, 07:20 PM
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Originally Posted by rosie
its dizzy not coilpack
i ment this

http://cgi.ebay.co.uk/Group-Coil-Gen...item2559a100ef

just wonderd if you tried another coil, might be wrong plug gaps blowing out the spark?

weak spark maybe ?
Old 19-01-2011, 01:33 PM
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rosie
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yer i did try a std coil on it the other week as had a very simular prob on my escort cossie & turned out to be coil. but didnt make any differnce on this
Old 02-02-2011, 11:50 PM
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Check out my last page(s) of my car ... link below.

I was chasing a missfire for a while (got progressively worse) ... over-rich and terrible at idle.

Fixed it with changing the phase sensor (was visibly bad) AND the fuel regulator (still think this had a lot to do with it) as fuel had perished the sense line from the reg to the manifold due to an internal leak.

Hope this helps ... good luck.
Old 03-02-2011, 11:10 AM
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would the manifold air temp sensor cause running faults. Im on about the brown that goes in the side of the inlet manifold.
Old 03-02-2011, 11:45 AM
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Originally Posted by Glenn.
would the manifold air temp sensor cause running faults. Im on about the brown that goes in the side of the inlet manifold.
cheers i will give it a go when i get back in march & update
Old 19-03-2011, 06:54 PM
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got home 2 days ago & had a play with this 2day:

turned out to be the fuel pressure regulator

turned it out 1/4 of a turn & its spot on now!

cheers 4 help anyway guys
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