Ford Escort RS Cosworth This forum is for discussion of all things pertaining to the Ford Escort Rs Cosworth.

RS500 intercooler fitting

Thread Tools
 
Search this Thread
 
Old 15-10-2006, 08:09 PM
  #1  
PewteRS
I've found that life I needed.. It's HERE!!
Thread Starter
iTrader: (2)
 
PewteRS's Avatar
 
Join Date: Apr 2006
Location: South Wales
Posts: 1,221
Likes: 0
Received 0 Likes on 0 Posts
Default RS500 intercooler fitting

Anybody know where i can get a fitting kit for my radtec rs500 intercooler or would i ba able to get it from radtec?

I know i need a 180deg hose for the water but can i use the other original hoses ? (big turbo escos non air con)

Thanx in advance
Old 15-10-2006, 08:25 PM
  #2  
dave cos4x4
Professional Waffler
iTrader: (5)
 
dave cos4x4's Avatar
 
Join Date: May 2003
Location: Liverpool
Posts: 26,872
Received 30 Likes on 26 Posts
Default

no you cannot use the big turbo hose as its shorter with having the charge cooler added onto the i/c.

a saff one will fit as long as its a T34 hose.

imo, its better getting one off Roose or a samco one.

re. the fitting kit.

pro-alloy do it.
Old 15-10-2006, 08:37 PM
  #3  
S3an
PassionFord Post Troll
 
S3an's Avatar
 
Join Date: Jan 2005
Location: Workington Cumbria
Posts: 3,377
Received 14 Likes on 13 Posts
Default

pro alloy one, £18 i think

Old 15-10-2006, 08:39 PM
  #4  
PewteRS
I've found that life I needed.. It's HERE!!
Thread Starter
iTrader: (2)
 
PewteRS's Avatar
 
Join Date: Apr 2006
Location: South Wales
Posts: 1,221
Likes: 0
Received 0 Likes on 0 Posts
Default

Thanx for the info Dave i'll give roose a call tomorrow

Do i need a bracket like this too ?

Old 15-10-2006, 08:49 PM
  #5  
dave cos4x4
Professional Waffler
iTrader: (5)
 
dave cos4x4's Avatar
 
Join Date: May 2003
Location: Liverpool
Posts: 26,872
Received 30 Likes on 26 Posts
Default

yes, thats the oe, could make one similar yourself.
Old 15-10-2006, 08:51 PM
  #6  
dave cos4x4
Professional Waffler
iTrader: (5)
 
dave cos4x4's Avatar
 
Join Date: May 2003
Location: Liverpool
Posts: 26,872
Received 30 Likes on 26 Posts
Default

the other boost hose,induction side, may do or it may be a bit short and will be on the limit and may blow off.

buy a pair of them,be easier.
Old 16-10-2006, 08:23 AM
  #7  
Glenn5
I've found that life I needed.. It's HERE!!
 
Glenn5's Avatar
 
Join Date: May 2004
Posts: 1,244
Likes: 0
Received 0 Likes on 0 Posts
Default

the radtec intercooler bolts direct to the chassis legs infront of radiator theres another pair of holes you just need a pair of bolts and rubbers the same as the radiator to mount it just put the bolt in hole and use a nut on the end as soon as the bumpers out the way your see the holes
Old 16-10-2006, 01:53 PM
  #8  
PewteRS
I've found that life I needed.. It's HERE!!
Thread Starter
iTrader: (2)
 
PewteRS's Avatar
 
Join Date: Apr 2006
Location: South Wales
Posts: 1,221
Likes: 0
Received 0 Likes on 0 Posts
Default

Nice on Glenn i can make out the holes on the pics above
Old 16-10-2006, 02:49 PM
  #9  
Franco
10K+ Poster!!
iTrader: (2)
 
Franco's Avatar
 
Join Date: May 2004
Location: UK
Posts: 11,383
Likes: 0
Received 0 Likes on 0 Posts
Default

PM Paul R he has the finis codes for the fittings for the intercooler & rad from Ford.

Think its only £12...........

He did do a post a month ago now with it all on.

Jason
Old 16-10-2006, 06:48 PM
  #10  
redrsmk5
Advanced PassionFord User
 
redrsmk5's Avatar
 
Join Date: Oct 2005
Location: in a dream world at present
Posts: 1,880
Likes: 0
Received 0 Likes on 0 Posts
Default

hi

did you buy the 60mm intercooler?? if so hope yours is easier to fit than mine was!!!
Old 16-10-2006, 07:06 PM
  #11  
dave cos4x4
Professional Waffler
iTrader: (5)
 
dave cos4x4's Avatar
 
Join Date: May 2003
Location: Liverpool
Posts: 26,872
Received 30 Likes on 26 Posts
Default

must be really tight with a 60mm one,even surprised its on.
Old 19-10-2006, 07:19 PM
  #12  
redrsmk5
Advanced PassionFord User
 
redrsmk5's Avatar
 
Join Date: Oct 2005
Location: in a dream world at present
Posts: 1,880
Likes: 0
Received 0 Likes on 0 Posts
Default

Hi dave

Bloody was tight i can tell you!!and a real pain to fit, not as easy as Radtec said it would be. I even rung them to tell them what problems i had so nobody else would have to go through what i went through!!! but what a difference.....instantly noticeable from the standard unit and if i ever wanted to go mad the foundations are all in place............big if though as love it as it is
Old 19-10-2006, 08:02 PM
  #13  
dave cos4x4
Professional Waffler
iTrader: (5)
 
dave cos4x4's Avatar
 
Join Date: May 2003
Location: Liverpool
Posts: 26,872
Received 30 Likes on 26 Posts
Default

hope you have vibra engine mounts on yur car as any engine movement will have the crankshaft pully hitting the Fans/wires etc.....

keep an eye on it.
Old 19-10-2006, 09:32 PM
  #14  
PewteRS
I've found that life I needed.. It's HERE!!
Thread Starter
iTrader: (2)
 
PewteRS's Avatar
 
Join Date: Apr 2006
Location: South Wales
Posts: 1,221
Likes: 0
Received 0 Likes on 0 Posts
Default

Originally Posted by redrsmk5
hi

did you buy the 60mm intercooler?? if so hope yours is easier to fit than mine was!!!
Yep i got a radtec 60mm cooler going on a non air con big turbo so i'll be bending your ear soon then for advise
Old 20-10-2006, 06:53 AM
  #15  
Franco
10K+ Poster!!
iTrader: (2)
 
Franco's Avatar
 
Join Date: May 2004
Location: UK
Posts: 11,383
Likes: 0
Received 0 Likes on 0 Posts
Default

Originally Posted by Glenn5
the radtec intercooler bolts direct to the chassis legs infront of radiator


My Radtec cooler never...............I'm sure it never!?!?
Old 20-10-2006, 10:30 PM
  #16  
redrsmk5
Advanced PassionFord User
 
redrsmk5's Avatar
 
Join Date: Oct 2005
Location: in a dream world at present
Posts: 1,880
Likes: 0
Received 0 Likes on 0 Posts
Default

Dave

yes i have the collins ones...one of the first things i did mate

pewteRS

No problem matey just hope theres not too much difference between big and small turbo on this but i can tell you the problems i had if you want so you know what to look out for???? just let me know
Old 20-10-2006, 10:48 PM
  #17  
PewteRS
I've found that life I needed.. It's HERE!!
Thread Starter
iTrader: (2)
 
PewteRS's Avatar
 
Join Date: Apr 2006
Location: South Wales
Posts: 1,221
Likes: 0
Received 0 Likes on 0 Posts
Default

If you could send me an email with the probs you had mate that would be a massive help

THANX
Old 21-10-2006, 06:53 PM
  #18  
redrsmk5
Advanced PassionFord User
 
redrsmk5's Avatar
 
Join Date: Oct 2005
Location: in a dream world at present
Posts: 1,880
Likes: 0
Received 0 Likes on 0 Posts
Default

mail sent just!!!
Old 21-10-2006, 07:46 PM
  #19  
Dan@Rapid-Ford
PassionFord Post Troll
iTrader: (5)
 
Dan@Rapid-Ford's Avatar
 
Join Date: May 2003
Location: Dunstable (Junction 9 or 11 of the M1)
Posts: 3,002
Likes: 0
Received 0 Likes on 0 Posts
Default




Radtec 60mm cooler and alloy rad fitted on a esc cos. it won't fit if you put it on pro alloy bracket like above.

If you have a std rad you will have to move the mounts on the chassis rail backwards as the rad sits too far forward.

we've got a set of bolts on Ebay
http://cgi.ebay.co.uk/Intercooler-Ra...mZ320040010454

cheers

Daniel
Old 12-11-2006, 05:18 PM
  #20  
PewteRS
I've found that life I needed.. It's HERE!!
Thread Starter
iTrader: (2)
 
PewteRS's Avatar
 
Join Date: Apr 2006
Location: South Wales
Posts: 1,221
Likes: 0
Received 0 Likes on 0 Posts
Default

I tried to fit my intercooler today and it dont mount direct to the chassis leg

I got the extra bolts and rubbers with collar but i need the small bracket like the one in the pic.
Anybody know where i can get these from coz my car is in many pieces

Old 12-11-2006, 05:29 PM
  #21  
Stoo
PassionFord Post Whore!!

 
Stoo's Avatar
 
Join Date: Jun 2003
Location: South Beach
Posts: 6,685
Likes: 0
Received 0 Likes on 0 Posts
Default

What makes of IC do you have? I'm about to fit mine but i don't have that bracket either..
Old 12-11-2006, 05:46 PM
  #22  
PewteRS
I've found that life I needed.. It's HERE!!
Thread Starter
iTrader: (2)
 
PewteRS's Avatar
 
Join Date: Apr 2006
Location: South Wales
Posts: 1,221
Likes: 0
Received 0 Likes on 0 Posts
Default

Its a Radtec 60mm one mate

I have just had a good search through some old threads and the Pro Alloy one comes with the bits needed so i'll give them a call tomorrow and let you know...................if not its a diy job
Old 24-12-2006, 05:12 PM
  #23  
Stoo
PassionFord Post Whore!!

 
Stoo's Avatar
 
Join Date: Jun 2003
Location: South Beach
Posts: 6,685
Likes: 0
Received 0 Likes on 0 Posts
Default

What did you lads do with your amal valve? (assuming you still have them)

Is there a bracket you can buy? Just looks quite messy with nowhere to mount it
Old 24-12-2006, 05:13 PM
  #24  
Stoo
PassionFord Post Whore!!

 
Stoo's Avatar
 
Join Date: Jun 2003
Location: South Beach
Posts: 6,685
Likes: 0
Received 0 Likes on 0 Posts
Default

Oh and yes, that's me JUST got my arse round to fitting it! All good though me and my mate did it in no time
Old 24-12-2006, 07:34 PM
  #25  
PewteRS
I've found that life I needed.. It's HERE!!
Thread Starter
iTrader: (2)
 
PewteRS's Avatar
 
Join Date: Apr 2006
Location: South Wales
Posts: 1,221
Likes: 0
Received 0 Likes on 0 Posts
Default

I did mine last weekend and tbh it was quite straight forward too

I've not got an amal valve on mine but when do get one fitted i think i'll just stick it to the top of the cooler.
Old 24-12-2006, 08:04 PM
  #26  
KSA-Cossie
Professional Waffler
iTrader: (4)
 
KSA-Cossie's Avatar
 
Join Date: May 2004
Location: Shutting down jap crap
Posts: 25,439
Received 19 Likes on 17 Posts
Default

You can buy bling brackets for them stoo.
Old 25-12-2006, 11:06 AM
  #27  
Stoo
PassionFord Post Whore!!

 
Stoo's Avatar
 
Join Date: Jun 2003
Location: South Beach
Posts: 6,685
Likes: 0
Received 0 Likes on 0 Posts
Default

Cool, i thought the brackets were only for the Saff. might knock something up...cheers

Pewte: I know mate it was easy, i'd heard they were a nightmare to fit on the escorts. I think that's why i put it off for so long.
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
SmudgerByName
Restorations, Rebuilds & Projects.
52
28-07-2016 06:14 PM
TrevCos
Modellers Corner.
0
24-08-2015 09:31 PM
RsS2daz
Ford RS Turbo Parts for Sale
3
14-08-2015 05:26 AM
TIL13R
Ford RS Cosworth Parts for Sale
11
13-08-2015 02:28 PM



Quick Reply: RS500 intercooler fitting



All times are GMT. The time now is 05:45 PM.