wtf's happened to my gearbox!?
fuckin car
giving it some beans in 4th, changed up to 5th then i seem to recall it jolting a couple of times, then I bogged down so dropped it to 4th and carried on.
LOADS of rattling, and clonking; then realised 5th gear had gone..... if you put it in 5th it just revs - no drive.
Then when I got home went to reverse into the drive and can't get it in reverse - gearstick physically won't go in.
any ideas whats happened? selector or gear or what?
giving it some beans in 4th, changed up to 5th then i seem to recall it jolting a couple of times, then I bogged down so dropped it to 4th and carried on.
LOADS of rattling, and clonking; then realised 5th gear had gone..... if you put it in 5th it just revs - no drive.
Then when I got home went to reverse into the drive and can't get it in reverse - gearstick physically won't go in.
any ideas whats happened? selector or gear or what?
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Originally Posted by flashpoint
Welcome to the world of gearbox killing
Cheers
Steve
Cheers
Steve
haven't seen you in AGEESSSSS mate!! hows it going, you efi yet?
how long to get the engine out of a fezzy then?
good news is you can fix 5th gear easy enough
as rudey said though, thats spot on info
btw i average atleast 1 box a year,,,,,,,,,, and thats on my runabouts, the cossie box is fooked in mine too but the T5 is a trooper and just carrys on going
take off the end and have a play, ive got a box with a fooked lay shaft bearing but its still got 5th on it,,,,,, actually ive got 3 like it
as rudey said though, thats spot on info
btw i average atleast 1 box a year,,,,,,,,,, and thats on my runabouts, the cossie box is fooked in mine too but the T5 is a trooper and just carrys on going
take off the end and have a play, ive got a box with a fooked lay shaft bearing but its still got 5th on it,,,,,, actually ive got 3 like it
mine done the same earlier this year going to croft. just got it in 3rd gear giving it hell and bang, wheels locked and no gears. Gave no sign of giving up before it went. Stripped box and found twisted and snapped main shaft and only reverse had teeth left
200+ BHP and heavy foot on std box dont go very well
200+ BHP and heavy foot on std box dont go very well
Too many posts.. I need a life!!
Joined: Oct 2003
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From: under the cabby... i think.
pretty sure the 5th gear oil starvation thing is just a crap ford design, bernie does a 5th gear oil mod to allow loads more oil into the end of the box so it doesnt happen again.......
Originally Posted by s2_tuuurbo
mine done the same earlier this year going to croft. just got it in 3rd gear giving it hell and bang, wheels locked and no gears. Gave no sign of giving up before it went. Stripped box and found twisted and snapped main shaft and only reverse had teeth left
200+ BHP and heavy foot on std box dont go very well

200+ BHP and heavy foot on std box dont go very well

thats the lay shaft bearing being killed, thats caused by slowing the car down with gears ( its true as thats what i ALWAYS do and ive done prob 7 boxes,,,,,,, NON OF EM IN A TURBO POWERED CVH AND ONE IN A 1300
5th gear is caused by low gearbox oil btw, if the oil level was right then it would still go BUT usually when holding it at high revs for a long period of time,,,,,,,,,, i done 1 box like that but i held the foot to the floor from watford gap services to the leeds turn off and the car just "poped" out of gear and i could get 4th fine, just would not hold in 5th untill i slowed down a little and the box cooled down
that box actually lasted me for 10k miles after that, but never used it on a motorway since
Advanced PassionFord User
Joined: Feb 2005
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From: Manchester... Home of the Reds.
Originally Posted by b19bal
yeah thats it, its cause its december the boxes die,,,,,,,, if only you left in in the garage till january then it wouldnt have died


Originally Posted by Sean_RS
Originally Posted by b19bal
yeah thats it, its cause its december the boxes die,,,,,,,, if only you left in in the garage till january then it wouldnt have died



pop out and take the car for a rag, i find that helps me when i feel grumpy
Advanced PassionFord User
Joined: Feb 2005
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From: Manchester... Home of the Reds.
Originally Posted by b19bal
Originally Posted by Sean_RS
Originally Posted by b19bal
yeah thats it, its cause its december the boxes die,,,,,,,, if only you left in in the garage till january then it wouldnt have died



pop out and take the car for a rag, i find that helps me when i feel grumpy

I didn't do much on it, helped change the box, mounts, Anti rollbar and fitted the cossie brakes up front. Most of the engine work etc was done by EA.
Know the car well

Can't see why you are selling it mate.
Know the car well

Can't see why you are selling it mate.
Can't see why you are selling it mate
might change my mind once i get started on it dunno!
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Originally Posted by ballin
i was going uphill so would that confirm what you said rudes?
I've found that life I needed.. It's HERE!!
Joined: Jul 2004
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From: Cumbria/Preston
Ballin - I have a full ERST 'box stripped back home, everything bar the LSD. If you want fifth gear alone let me know. I have a Stage 1 Bernie 'box in my Zetec Turbo Fiesta, and made damn sure it was full! Put the car on axle stands, filled it to the brim, left it half an hour and filled it again, probably took close on 500ml extra after that
Had it jacked up to get as much in there as possible.
Had it jacked up to get as much in there as possible.
dont want to overfill it tho either do ya mate?
cheers for the offer btw. I may well take you up on that! but it will be new year until I can get into it!
Is replacing 5th gear a diy job or do you need to check clearances etc. etc.?
cheers for the offer btw. I may well take you up on that! but it will be new year until I can get into it!
Is replacing 5th gear a diy job or do you need to check clearances etc. etc.?
I've found that life I needed.. It's HERE!!
Joined: Jun 2003
Posts: 1,314
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From: Building a gearbox in Markyate
Originally Posted by * Rudey *
Originally Posted by ballin
i was going uphill so would that confirm what you said rudes?
Incidentally, the reason the gearbox won't go into reverse is all the 5th gear shrapnel getting in the way!
I've found that life I needed.. It's HERE!!
Joined: Jul 2004
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From: Cumbria/Preston
Originally Posted by ballin
dont want to overfill it tho either do ya mate?
cheers for the offer btw. I may well take you up on that! but it will be new year until I can get into it!
Is replacing 5th gear a diy job or do you need to check clearances etc. etc.?
cheers for the offer btw. I may well take you up on that! but it will be new year until I can get into it!
Is replacing 5th gear a diy job or do you need to check clearances etc. etc.?
Mine did this on the way to National Day this year....worked fine apart from nothing in 5th gear....and it ratttled its tits off
I had to drive the car out of the show car area with 100's of people about with the box sounding like it was about to drop out
I had to drive the car out of the show car area with 100's of people about with the box sounding like it was about to drop out




