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my rs 1600i zetec turbo

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Old Sep 5, 2016 | 03:40 PM
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Default my rs 1600i zetec turbo

iv been building this for a few years but never got round to doing a build thread so i thought id stick a few pictures up now its pretty much finished.

i brought the car off here some years ago and has been an on going project ever since. iv missed out a big section of the build where i fitted a fiesta rs turbo engine and had it on the road for a while running that engine but now iv moved on to a zt

very picture happy...

how i brought the car
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work in progress
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thankyou crazycage lol
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mtx75 gear leaver fitted and looking standard
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re made my light loom but i dont have many pics for some reason
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boost pipe crazycage made me from a template i sent him
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cosworth 3 bolt flange to vband i had made
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down pipe template for crazycage to copy
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finished product
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almost finished
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finished and on the road
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Old Sep 5, 2016 | 03:44 PM
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fantastic job you done there rob
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Old Sep 5, 2016 | 03:50 PM
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Now that's a stunner. Well done
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Old Sep 5, 2016 | 04:04 PM
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thanks guys

a couple of pics when it had an rst engine
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Old Sep 5, 2016 | 04:48 PM
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Looks very nice. Some hard work must have been put into that.

P.S pet hate but you should drop the 'R' in brought, as brought and bought are totally different meanings.
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Old Sep 5, 2016 | 07:14 PM
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Originally Posted by RSmark84
Looks very nice. Some hard work must have been put into that.

P.S pet hate but you should drop the 'R' in brought, as brought and bought are totally different meanings.
Lol i am a bit of a thick twat tbh
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Old Sep 5, 2016 | 07:16 PM
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Well now you've had your English lesson, I would like to say what a great looking car.

Did you have to mod the inner wing by much for the mtx box to clear?

I really need to MTX mine, is yours a focus rs box?
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Old Sep 5, 2016 | 07:53 PM
  #8  
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I bet your well happy with that, I would love a car like that
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Old Sep 5, 2016 | 08:07 PM
  #9  
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lovely!
you did a very good job with it...
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Old Sep 5, 2016 | 08:23 PM
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Originally Posted by studabear
Well now you've had your English lesson, I would like to say what a great looking car.

Did you have to mod the inner wing by much for the mtx box to clear?

I really need to MTX mine, is yours a focus rs box?
Not a massive amount just cut it open bashed it back and rewelded it lol. Im using a focus deisel box with an atb diff as the box is a bit shorter then the focus rs, I BOUGHT it off devil developments along with the clutch it came out of his old 600bhp fiesta
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Old Sep 5, 2016 | 08:27 PM
  #11  
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Thanks everyone yeah im very happy with the car i have a few small jobs to finish it off then next year il crank the boost up a bit �� but for now i just want to enjoy it before winter gets here.
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Old Sep 5, 2016 | 08:35 PM
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Originally Posted by cossirob
Not a massive amount just cut it open bashed it back and rewelded it lol. Im using a focus deisel box with an atb diff as the box is a bit shorter then the focus rs, I BOUGHT it off devil developments along with the clutch it came out of his old 600bhp fiesta
What clutch and flywheel did you opt for, did you need multiple gearbox/engine spacer shims? (I've got a mondeo mk2 diesel mtx in the garage)
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Old Sep 5, 2016 | 08:41 PM
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It's nothing about having an English lesson, Its something I hate to see. If you thought that was bad, you'd hate to see what people are like on the Digital Spy forum.
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Old Sep 5, 2016 | 08:57 PM
  #14  
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Originally Posted by RSmark84
It's nothing about having an English lesson, Its something I hate to see. If you thought that was bad, you'd hate to see what people are like on the Digital Spy forum.
This website might be enjoyable for you.
http://able2know.org/forum/spelling/
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Old Sep 5, 2016 | 09:22 PM
  #15  
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Originally Posted by studabear
What clutch and flywheel did you opt for, did you need multiple gearbox/engine spacer shims? (I've got a mondeo mk2 diesel mtx in the garage)
I used a 2.0 zetec solid flywheel and a ap 6 paddle clutch but the box i got from devil's had an electric speedo and was a rear starter but luckery i had another mtx75 box hanging around that had a mechanical speedo and front starter so i swaped the bellhousings , i had to grind out some of the fins inside the bell housing to make it fit and only used one spacer like it should be.

Im not sure about the mondeo box i cant see there being much diffrent to the focus but iv not used one so cant say for sure
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Old Sep 5, 2016 | 09:28 PM
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Old Sep 5, 2016 | 09:47 PM
  #17  
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That's great cheers.
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Old Sep 5, 2016 | 11:21 PM
  #18  
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Now that's a bit of me!! Awesome car there mate
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Old Sep 6, 2016 | 09:09 AM
  #19  
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That's lovely mate! Very neat and tidy and I bet it goes bloody well too!

The best bit though for me is it just looks stock as a rock from the outside! You'd never expect that to be under the bonnet!
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Old Sep 6, 2016 | 09:23 AM
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Originally Posted by RSmark84
It's nothing about having an English lesson, its something I hate to see. If you thought that was bad, you'd hate to see what people are like on the Digital Spy forum.
You missed an apostrophe, just letting you know.
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Old Sep 6, 2016 | 09:27 AM
  #21  
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Nice looking motor
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Old Sep 6, 2016 | 11:20 AM
  #22  
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Lovely car, love the way its standard from the outside. What have you done brake wise? There's much room under the standard wheels.


Is it Caspian Blue? Looks darker in some pics but guess its the light.


Look forward to future updates
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Old Sep 6, 2016 | 11:33 AM
  #23  
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Originally Posted by Kitchen Devil
That's lovely mate! Very neat and tidy and I bet it goes bloody well too!

The best bit though for me is it just looks stock as a rock from the outside! You'd never expect that to be under the bonnet!
Thanks mate. That was the plan i wanted to keep it looking totally original inside and out but surprise a few people with how it goes lol.

The engine is a 2.1 forge piston & rods built by devil developments with a garrett gt2871rs turbo and a kms ecu mapped by devil's. Its currently at 280bhp as its only running 9psi actuator pressure but soon il add a boost solenoid for the ecu to controlle and take it back for final mapping and see what happens
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Old Sep 6, 2016 | 11:44 AM
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Stunning conversion, crazycage has made some fabulous bits the inlet and exhaust manifolds look great.
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Old Sep 6, 2016 | 01:29 PM
  #25  
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Originally Posted by It's Czech Mate
Lovely car, love the way its standard from the outside. What have you done brake wise? There's much room under the standard wheels.


Is it Caspian Blue? Looks darker in some pics but guess its the light.


Look forward to future updates
iv fitted 4wd cosworth front and rear brakes as im really limited on options and couldn't afford the Ł1700 alternative lol. To be honest the cosworth brakes are a lot better then i was expecting so im going to stick with them for the minute.

it should be casbian blue but its not the correct shade! If i ever get it painted il have it done in the right colour. When i started the project i started off with a casbian blue mk3 xr3i that needed loads of body work and a respray but i was lucky as this shell popped up for sale for Ł900 already to go so that saved me loads of money and had the massive advantage of being a genuine rs1600i
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Old Sep 6, 2016 | 01:33 PM
  #26  
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Originally Posted by Adam-M
Stunning conversion, crazycage has made some fabulous bits the inlet and exhaust manifolds look great.
his work is brilliant mate he done my exhaust manifold, inlet manifold, boost pipes, exhaust down pipe, gearbox mount, hydraulic clutch kit and drive shafts and all of it was perfect cant fault any of his work.
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Old Sep 7, 2016 | 09:51 AM
  #27  
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Nice car this. I bet its a bit of a handful.
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Old Sep 7, 2016 | 02:49 PM
  #28  
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Originally Posted by Glenn_
Nice car this. I bet its a bit of a handful.
it really is lol! i need to get the suspension geometry set up and corner weighed to get the best out of it, i think that going to be my next job on the car
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Old Sep 7, 2016 | 07:21 PM
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Great build. Also love the way it's looking standard from the outside. Well done.
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Old Sep 7, 2016 | 07:50 PM
  #30  
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Looks like an absolute stunner with some added grunt - top work
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Old Sep 7, 2016 | 08:24 PM
  #31  
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Looks great with you. Very nicely done.
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Old Sep 12, 2016 | 10:21 AM
  #32  
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Originally Posted by cossirob
iv fitted 4wd cosworth front and rear brakes as im really limited on options and couldn't afford the Ł1700 alternative lol. To be honest the cosworth brakes are a lot better then i was expecting so im going to stick with them for the minute.

it should be casbian blue but its not the correct shade! If i ever get it painted il have it done in the right colour. When i started the project i started off with a casbian blue mk3 xr3i that needed loads of body work and a respray but i was lucky as this shell popped up for sale for Ł900 already to go so that saved me loads of money and had the massive advantage of being a genuine rs1600i
are you sure?

the RS shells gutter rails go right to the back, yours seems to stop short like the non RS shells but could be the angle of the picture

Last edited by furry; Sep 12, 2016 at 10:25 AM.
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Old Sep 12, 2016 | 10:33 AM
  #33  
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Furry, i wasn't aware of that so just googled images. To me they look correct, even some of the mk3 pics look the same, but most do appear to be longer.

Nice looking car Rob, credit to you

Dave
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Old Sep 13, 2016 | 07:51 PM
  #34  
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Originally Posted by furry
are you sure?

the RS shells gutter rails go right to the back, yours seems to stop short like the non RS shells but could be the angle of the picture
100% sure lol. The rs1600i's have short gutter rails it's only the s1 rst that have the rails that go right back
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