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head bolts rounded out

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Old May 26, 2015 | 07:34 PM
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Default head bolts rounded out

Trying to take the head off the FRS engine, and the middle two head bolts have both rounded out.

Is drilling the only option?

Anyone know if someone in the Berkshire area does this on a mobile basis?
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Old May 26, 2015 | 07:37 PM
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What fastener type are they, hex, torx?

Could you get a nut welded to them?
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Old May 26, 2015 | 07:44 PM
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they're Torx. can't get a welder on to them, they're down a big hole in the head, needed about a 3" torx bit to get down to them. All the others came out ok, just the two between the cams are causing the headache
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Old May 26, 2015 | 07:47 PM
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How many head bolts have you removed there are only 10
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Old May 26, 2015 | 07:49 PM
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You could try drilling the centre of the bolt and using a suitably sized easy out in the hole, which should then unscrew the bolt. failing that drill the head off the bolt, remove the head then use a pipe wrench to remove the bolt from the block. hth
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Old May 26, 2015 | 07:52 PM
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http://www.ebay.co.uk/itm/NEW-RELEAS...-/181460166138
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Old May 26, 2015 | 07:55 PM
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The 2 between the cams don't hold the head on.

Look at this pic.
Name:  paintedblock_zpsfb8ceb1a.jpg
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Old May 26, 2015 | 07:59 PM
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As said, they are plugged holes for sensors on other models. Looking at the zetec block im doing up at the minute someone had a good go at trying to remove them at some point
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Old May 26, 2015 | 08:00 PM
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just reading your post again the bolts that hold the head down are only located under the cams 10 in total. are you talking about the ones in the valley where the spark plugs are? if so these are sealed in and are not head bolts.
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Old May 26, 2015 | 08:01 PM
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The ones near spark plugs aint head bolts.
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Old May 26, 2015 | 08:07 PM
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Originally Posted by studabear
How many head bolts have you removed there are only 10
8 bolts removed, 2 bolts shagged
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Old May 26, 2015 | 08:08 PM
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bugger me, you're right. didn't think about it like that. assumed they were just bolts. it's my lad who's doing it. will go and have a look for myself i think

cheers guys, mucho helpo!
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Old May 26, 2015 | 08:18 PM
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Result, that's saved few quid I reckon -

10 bolts out, 2 non-bolts shagged

Last edited by bigdel; May 26, 2015 at 08:20 PM.
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Old May 26, 2015 | 08:43 PM
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You can use a spline bit and hammer into the head and then undo
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Old May 26, 2015 | 08:46 PM
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Also Bergen do male irwins for damaged hex/ torx heads
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