Restorations, Rebuilds & Projects. Restoring her to Concourse? Just getting her running again? Or got a mad project? This is your room.

mk6 escort zetec turbo project

Thread Tools
 
Search this Thread
 
Old Nov 29, 2013 | 06:17 PM
  #1  
Dubs44's Avatar
Dubs44
Thread Starter
Regular Contributor
15 Year Member
Liked
iTrader: (1)
 
Joined: Aug 2007
Posts: 348
Likes: 46
From: Bracknell, Berkshire
Default mk6 escort zetec turbo project

thought i'd put up a few pics up of my current project. i started building a 2 litre zt engine to go in my mk3 escort but ended up getting rid of the car before i got round to fitting it. i kept the engine and decided to look for a cheap mk6 to put it in. i managed to get hold of a 78k mile 1.8 si in amparo blue for £325 with a years mot and 6 months tax. i bought it blind and it was pitch black and pissing down with rain when i went to collect it so the first time i had a good chance to look over it was the following day. overall i was happy with the car, it had a cracked rear bumper and a few other small issues but nothing major.

heres some pics from the ebay ad

Name:  mikescarpics_zpsa8a5b728.jpg
Views: 633
Size:  34.1 KB

Name:  mikescarpics1_zps7e48c08b.jpg
Views: 741
Size:  20.6 KB

Name:  mikescarpics2_zpsb8f5a2e3.jpg
Views: 705
Size:  20.7 KB

Name:  mikescarpics3_zps67f68b03.jpg
Views: 874
Size:  44.8 KB

Name:  mikescarpics4_zps942c24fd.jpg
Views: 286
Size:  20.0 KB

Name:  mikescarpics5_zps1b4b86c4.jpg
Views: 325
Size:  32.4 KB

Name:  mikescarpics6_zps1a5b2ddf.jpg
Views: 300
Size:  40.5 KB

so i got to work on the styling side of things, i found someone breaking an amparo blue mk6 and bought a rear bumper with spats, front bumper with laguna splitter, sidekirts, bonnet fitted with aerocatches, spax coilovers and a few other bits and bobs. i've fitted most of these bits and removed the rub strips from the car for a smoother look but didn't didn't get any pics unfortunately

then i started pulling the 1.8 lump out to make way for the new engine, heres some progress pics

Name:  IMG_0021_zpsed95c18e.jpg
Views: 387
Size:  147.1 KB

Name:  IMG_0022_zps2791ec96.jpg
Views: 310
Size:  112.1 KB

Name:  IMG_0023_zpsce6ee17f.jpg
Views: 332
Size:  104.4 KB

Name:  IMG_0024_zps94a0a09f.jpg
Views: 318
Size:  106.3 KB

on to the engine, the spec isn't anything special tbh

2 litre silvertop block,
rebored to fit 86mm c20let pistons
standard rods machined to accept the 21mm gudgeon pins
arp rod bolts
fully lightened and balanced
cvh flywheel, standard 220mm rs turbo clutch cover, helix paddle clutch

heres some pics of the engine going together

Name:  IMG_0003_zpsb62e6f4c.jpg
Views: 419
Size:  127.9 KB

Name:  IMG_0006_zps1f90a6b3.jpg
Views: 336
Size:  100.3 KB

Name:  IMG_0007_zpsa01c407a.jpg
Views: 364
Size:  110.2 KB

Name:  001_zps68777ae8.jpg
Views: 296
Size:  146.9 KB

Name:  003_zps13050f86.jpg
Views: 481
Size:  70.8 KB

Name:  007_zpsde75180c.jpg
Views: 363
Size:  129.3 KB

Name:  008_zps4e3cd6a5.jpg
Views: 379
Size:  84.0 KB

Name:  IMG_0027_zps46667293.jpg
Views: 381
Size:  115.5 KB

Name:  001_zps0b367865.jpg
Views: 355
Size:  84.2 KB

re faced cvh flywheel fitted with arp bolts

Name:  002_zps4f49ddb6.jpg
Views: 318
Size:  98.0 KB

Name:  003_zps84b8c002.jpg
Views: 368
Size:  123.3 KB

new release bearing fitted

Name:  004_zpsab86d932.jpg
Views: 342
Size:  100.9 KB


bottom end bolted to the gearbox, hopefully i'll get a few miles out of it before it shits itself. long term i plan to upgrade to an mtx75

Name:  005_zpse44e5eb0.jpg
Views: 361
Size:  120.9 KB

didn't have an engine crane so rsmark86 off here came round help me jack it into position, here it is all bolted up

Name:  006_zpsbf0b1888.jpg
Views: 311
Size:  101.4 KB

Name:  007_zpsec6b9cf6.jpg
Views: 314
Size:  114.9 KB

then bolted on my fully rebuilt head fitted with uprated piper valve springs

focus rs head gasket

Name:  002_zps0a02ed31.jpg
Views: 396
Size:  102.3 KB

head was pressure tested, skimmed, had new valve guides fitted, valve seats re cut, new stem seals and uprated valve springs

Name:  003_zps9a7403fe.jpg
Views: 301
Size:  103.4 KB


Name:  004_zps8ba7902c.jpg
Views: 338
Size:  85.8 KB

Name:  005_zps8a7fa2d2.jpg
Views: 567
Size:  93.8 KB


since these pics were taken i've bolted on a blacktop inlet and a 4x4 cossie turbo on a cvh manifold but haven't got round to getting any pics of those on the car. thats about where i'm up to as it stands,

thanks for looking
Reply
Old Nov 29, 2013 | 08:02 PM
  #2  
Mk4 Rick's Avatar
Mk4 Rick
Advanced PassionFord User
 
Joined: Dec 2011
Posts: 2,169
Likes: 4
From: manchester
Default

Nice project mate what sort of power are you looking for.
Reply
Old Nov 29, 2013 | 08:20 PM
  #3  
RS16iDale's Avatar
RS16iDale
PassionFord Regular
 
Joined: Apr 2007
Posts: 463
Likes: 0
From: bucks
Default

Looks intresting,any reason why you didnt fit the head before fitting the block?
Reply
Old Nov 29, 2013 | 08:48 PM
  #4  
Glenn_'s Avatar
Glenn_
Glennvestite
15 Year Member
Liked
Loved
Community Favorite
iTrader: (1)
 
Joined: Jul 2006
Posts: 62,772
Likes: 1,050
From: Darlington county durham
Default

Cool project.
Reply
Old Nov 30, 2013 | 02:23 PM
  #5  
Dubs44's Avatar
Dubs44
Thread Starter
Regular Contributor
15 Year Member
Liked
iTrader: (1)
 
Joined: Aug 2007
Posts: 348
Likes: 46
From: Bracknell, Berkshire
Default

Originally Posted by Mk4 Rick
Nice project mate what sort of power are you looking for.
cheers mate, i'm limited by the standard rods to about 270.

Originally Posted by RS16iDale
Looks intresting,any reason why you didnt fit the head before fitting the block?
head was still at the machine shop and i had a day off work so wanted to crack on with something. also it was easier to balance the block and gearbox on a jack without the head fitted


Originally Posted by Glenn_
Cool project.
thanks mate
Reply
Old Nov 30, 2013 | 02:42 PM
  #6  
Roscopeco's Avatar
Roscopeco
P8 Managed S1 with ALS
iTrader: (1)
 
Joined: Mar 2009
Posts: 1,746
Likes: 26
From: Up sh1t creek
Default

Nice one mate looking forward to seeing how it looks now
Reply
Old Nov 30, 2013 | 02:46 PM
  #7  
Dubs44's Avatar
Dubs44
Thread Starter
Regular Contributor
15 Year Member
Liked
iTrader: (1)
 
Joined: Aug 2007
Posts: 348
Likes: 46
From: Bracknell, Berkshire
Default

Originally Posted by Roscopeco
Nice one mate looking forward to seeing how it looks now
cheers ross, i don't have much spare time atm but hoping to have it running by xmas so i can pull it out of the garage for some pics
Reply
Old Nov 30, 2013 | 07:47 PM
  #8  
Roscopeco's Avatar
Roscopeco
P8 Managed S1 with ALS
iTrader: (1)
 
Joined: Mar 2009
Posts: 1,746
Likes: 26
From: Up sh1t creek
Default

Originally Posted by Dubs44
cheers ross, i don't have much spare time atm but hoping to have it running by xmas so i can pull it out of the garage for some pics
Tbh from what bits you've got you can't go wrong really , mk6 RS's and GTI's do look good . Especially with Escos wheels on and with a 300bhp ZT your onto a winner

Gets my vote mate
Reply
Old Jan 26, 2014 | 08:29 PM
  #9  
s23rta's Avatar
s23rta
Regular Contributor
 
Joined: May 2009
Posts: 231
Likes: 0
From: cannock
Default

A lot of mark 6's being done at the moment it seems. Good thing to see
Reply
Old Jan 27, 2014 | 07:20 AM
  #10  
jonny s2's Avatar
jonny s2
PassionFord Post Whore!!
iTrader: (12)
 
Joined: Apr 2009
Posts: 4,524
Likes: 2
From: ooooop north
Default

mega cool project.....you shoulda just fit the mtx box tho as it woulda been way more simple than a mk3/4 escort, what sort of power are you hoping for?
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Billy_RS
Pictures, video & Photoshop Forum
16
Oct 11, 2025 09:41 PM
Chopshop85
General Car Related Discussion.
8
Aug 17, 2015 06:38 PM
muz
General Car Related Discussion.
3
Aug 16, 2015 12:57 PM
turbobill
Technical help Q & A
3
Aug 9, 2015 05:21 PM
turbobill
Technical help Q & A
0
Aug 1, 2015 08:55 PM




All times are GMT. The time now is 09:56 AM.