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mk4 fiesta project

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Old May 12, 2013 | 11:34 AM
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Default mk4 fiesta project

bin meaning to do this for a while so here it is my fiesta project that hopefully will be ready for ford fair









ill upload more later

Last edited by gingerturbo; May 13, 2013 at 07:58 PM. Reason: more pics
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Old May 12, 2013 | 12:34 PM
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Things to do
Engine:-
2.0 zetec on bike carbs(temporary) till 2.1 zetec has bin built
Black top zetec 2.1 turbo.....
Z20let pistons
Focus rs head gasket
Arp bottom end bolts
New oil pump
Port and polish head
Cams? (Standard maybe)
Cat cams valve springs
Focus rs tubular manifold
Rover 220 turbo inlet
Injectors? (Dark greens/vxr)

Transmission:- enduro diesel(temporary till I can afford a stronger box)

Brakes:-
1.7 zetec s calipers (258mm)
Ebc green stuff pads
Rear?

Suspension:-
Ap coilovers
Shortened drop links
Polyflex bushes

Wheels:-
Sierra 3dr cosworth wheels 15x7
195/45/15 tyres budgets........ for now lol

Interior:-
? Nothing fits so still planing possibly use mk3.5 runners and find a set of leather recaros

Can't wait to get stuck in on this projects as fixing everyone else's cars are boring
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Old May 12, 2013 | 01:52 PM
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Go mk4 fiestas!!! Deffo keep an eye on this, sounds like a great plan, would love to do something silmilar with mine. Best of luck with the build
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Old May 12, 2013 | 01:59 PM
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Ive just fitted the 260mm front brakes off the mk2 mondeo.im just finishing up now.Im also fitting my 2 litre blacktop engine from the mondeo to the fiesta using the mondeo loom and pats,hope fully sorted by end of may june.Once running im gonna gather parts for a turbo conversion
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Old May 12, 2013 | 02:40 PM
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Originally Posted by gjh
Go mk4 fiestas!!! Deffo keep an eye on this, sounds like a great plan, would love to do something silmilar with mine. Best of luck with the build
There's not many around as a lot just go for the mk5 but it handles well so why not make it fun at the same time
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Old May 12, 2013 | 02:42 PM
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Originally Posted by Mondeo Rick
Ive just fitted the 260mm front brakes off the mk2 mondeo.im just finishing up now.Im also fitting my 2 litre blacktop engine from the mondeo to the fiesta using the mondeo loom and pats,hope fully sorted by end of may june.Once running im gonna gather parts for a turbo conversion
I've seen a few of your posts here and there so be gud to see yours finished too
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Old May 12, 2013 | 04:21 PM
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Originally Posted by gingerturbo
There's not many around as a lot just go for the mk5 but it handles well so why not make it fun at the same time

ye i bought mine cause it was cheap, and TBH I think the mk5 rusts more than the mk4 does with the examples I've seen.
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Old May 12, 2013 | 04:24 PM
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Originally Posted by gingerturbo
I've seen a few of your posts here and there so be gud to see yours finished too
All ive been doing is using the parts off my 2 litre mondeo lol ive spent no money yet.Im looking at using the mondeo servo and rear drums on the fiesta now
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Old May 12, 2013 | 04:30 PM
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So how big a job is it sticking a zetec in one of these? Do the standard fiesta driveshafts work? Does the 2.0 zetec exhaust manifold fit the original fiesta system? What about things like the rad? Sorry to hijack the thread with my questions.
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Old May 12, 2013 | 04:36 PM
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Gotta love a mk4 I'm doin one myself at the mo just stripped the underseal and surprised that I didn't find any rust lol, going to stick a pa lump in till I build a turbo lump
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Old May 12, 2013 | 04:38 PM
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Quite a simple job really, it all depends on what you have on there in the first place as the zetec s has the exhaust coming out the rear of the engine where as the endura exhaust is at the front, they all have the O/S engine mount issue which is easily overcome, shafts are pretty generic on most of the FWD fords so depending on the box you use that's pretty straight forward too, the hardest part in the loom but if you've done a bit of wiring or have loom diagram of both fiesta and 2.0 zetec its a price of piss,
Just remember if you decide to change the flywheel make sure you get a cps to suit as the air gap is critical
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Old May 12, 2013 | 04:40 PM
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Originally Posted by bagginsRSturbo
Gotta love a mk4 I'm doin one myself at the mo just stripped the underseal and surprised that I didn't find any rust lol, going to stick a pa lump in till I build a turbo lump
It's funny that I think this era ford are the only ford not built out of reprocessed rust lol
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Old May 12, 2013 | 04:51 PM
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Originally Posted by gingerturbo
Quite a simple job really, it all depends on what you have on there in the first place as the zetec s has the exhaust coming out the rear of the engine where as the endura exhaust is at the front, they all have the O/S engine mount issue which is easily overcome, shafts are pretty generic on most of the FWD fords so depending on the box you use that's pretty straight forward too, the hardest part in the loom but if you've done a bit of wiring or have loom diagram of both fiesta and 2.0 zetec its a price of piss,
Just remember if you decide to change the flywheel make sure you get a cps to suit as the air gap is critical

I see, cheers for that
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Old May 12, 2013 | 04:55 PM
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Originally Posted by gingerturbo
It's funny that I think this era ford are the only ford not built out of reprocessed rust lol
Your right there that's why I redoing the underside so it's doesn't rust for another few years lol
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Old May 12, 2013 | 05:05 PM
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Lol I come to the rust issue when I turbo it
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Old May 12, 2013 | 05:07 PM
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Originally Posted by gingerturbo
Lol I come to the rust issue when I turbo it
Lol it was a pain I the arse to get it off but it will be worth it in the end
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Old May 12, 2013 | 05:46 PM
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I've got a little trick for that so I'm ok lol
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Old May 13, 2013 | 08:13 PM
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cherry bomb

1.7 calipers soon to beaned up and painted

Z20LET pistons soon to be de-carbon'd and cleaned ready to machine for the 21mm/22mm gudgion(small end)


loads to do and soo little time
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Old May 13, 2013 | 08:15 PM
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Its doable.I pick my gearbox up wednesday
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Old May 13, 2013 | 08:41 PM
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I doubt the turbo engine will be ready for ford fair but the car will be.....
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Old May 13, 2013 | 08:59 PM
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All you can do is try mate
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Old May 13, 2013 | 09:06 PM
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If I can get it worthy enough to make people stop and look I'll be happy till the engine done, as every has done I don't want to rush the engine cos as soon as it goes in and running then time will fly
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Old May 14, 2013 | 05:23 PM
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Originally Posted by gingerturbo
If I can get it worthy enough to make people stop and look I'll be happy till the engine done, as every has done I don't want to rush the engine cos as soon as it goes in and running then time will fly
Just take your time mate
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Old May 14, 2013 | 06:15 PM
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Originally Posted by gingerturbo
If I can get it worthy enough to make people stop and look I'll be happy till the engine done, as every has done I don't want to rush the engine cos as soon as it goes in and running then time will fly
Just get a blonde with big tits on the bonnet everyone will stop then and it will be much cheaper than modding the car.
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Old May 14, 2013 | 07:02 PM
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Be even better if she was fat too then I could send the coilovers back lol
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Old May 15, 2013 | 05:42 AM
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Originally Posted by gingerturbo
If I can get it worthy enough to make people stop and look I'll be happy till the engine done, as every has done I don't want to rush the engine cos as soon as it goes in and running then time will fly
Don't rush it mate because in the end you regret it, really need to put my project up lol
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Old May 15, 2013 | 09:26 AM
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Yeh I know its hard not to though
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Old May 15, 2013 | 11:10 AM
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Originally Posted by gingerturbo
Be even better if she was fat too then I could send the coilovers back lol


A new way to lower cars, just fuck a fat bird!!!
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Old May 15, 2013 | 01:41 PM
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Hahaha
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Old May 15, 2013 | 07:20 PM
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Any updates mate?i pick up my diesel gearbox tonight front mount starter ib5 box
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Old May 15, 2013 | 07:26 PM
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Cool toy.
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Old May 15, 2013 | 07:29 PM
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Not yet still shopping ill post some more pics of my goodies I've bought
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Old May 15, 2013 | 07:59 PM
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Originally Posted by gingerturbo
Not yet still shopping ill post some more pics of my goodies I've bought
Good man
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Old May 18, 2013 | 09:20 AM
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Any updates mate.I just need to order the clutch now this week and sort a engine mount out.I may just try and fabricate some thing tempory for now.
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Old May 18, 2013 | 09:54 AM
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Looking forward to seeing how this project progresses.
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Old May 18, 2013 | 04:01 PM
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Originally Posted by Mondeo Rick
Any updates mate.I just need to order the clutch now this week and sort a engine mount out.I may just try and fabricate some thing tempory for now.
Modify a fiesta mount to fit a focus mount
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Old May 18, 2013 | 09:10 PM
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Originally Posted by gingerturbo
Modify a fiesta mount to fit a focus mount
Hi mate I thought you fell off the planet lol.Yeah the mount looks easy enough.Ive been chopping more of my loom and to be honest there isn't a lot to it.Im left with just a hand full of wires now.Just got to tidy a few things up and im ready for the big swap
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Old May 18, 2013 | 10:02 PM
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Any updates? Mate, put the stonechip on mine tommorow really need to stick some pics up lol also been busy buying( need to stop buying and start working on it lol)
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Old May 18, 2013 | 10:43 PM
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No updates as of yet as I'm awaiting my coilovers which I had an issue with as there playing a big part to a big update
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Old May 19, 2013 | 05:27 AM
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Originally Posted by gingerturbo
No updates as of yet as I'm awaiting my coilovers which I had an issue with as there playing a big part to a big update
What happened in the end is he sending them out?
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