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450bhp 4x4 cosworth powered escort rs turbo

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Old Jul 21, 2012 | 11:50 PM
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Default 450bhp 4x4 cosworth powered escort rs turbo

brought this a few days ago, there was a rebuild thread on here a few years ago but its been sat since/neglected so time to bring it back up to scratch

i did build the mk4 converted to mk3 rwd cosworth escort a few years ago & sold it 95% complete as it was far to clean to use & since then have wanted another so when i saw this up for grabs i thought why not?

the car was in a few bits when i got it & wasnt running cos of various bits remved & no loom etc
engine hadnt been run since fully rebuilt

pics from before
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i stripped front end down to make sure all running gear was fitted correct, then refitted everything back up for peace of mind & monuted oil cooler
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i tried to get car running but loom etc was a mess & fuel rail was leaking so out came the loom
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the loom was fitted but was an rs turbo loom that had all the unwated wires cut back to near fuse box & then taped over/heatshrunk as seen below
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so i removed all the tape & pulled out any wires & completely removed them from fuse box as the loom is only for lights, starter, wipers, rev counted & oil switch as all rest will be on the cossie engine loom

refitted it in the bay (havnt taoed up bulkhead half as have to munted wiper motor etc so not sure on length etc
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few other pics
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also the bonnet wouldnt shut & was previously on raisers as the actuator hit the bonnet but after i re-drilled the actuator bracket & adjusted turbo houseing i got it fitted without the raiser blocks so more of a std stealth look, needs front rubbers adjusting but its work in progress.

also car is fitted with avo colivers but for sum reason the std top spring cups had been fitted so i removed front legs & removed them so another job done.

wired the engine in this after noon & got it fired up


lots of small jobs to do before its on the road but its getting there considering ive only had it 3 days
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Old Jul 22, 2012 | 06:58 AM
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Nice one matey
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Old Jul 22, 2012 | 09:09 AM
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Good to see this bein loved again mate its a good car
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Old Jul 22, 2012 | 09:46 AM
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Seen this on ebay, whats the crack with rear wheels, they dont look centred in the arch on the photos. Is it just a trick of the lens?
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Old Jul 22, 2012 | 09:58 AM
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Nah they neva hav sat centre, dont look as bad in the flesh.
Goin to see how it drives then maybe get sum rear trailing arms modded to centre wheels up
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Old Jul 22, 2012 | 12:36 PM
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what are these cars like round corners obviously escort cosworths, 3drs are all built and geared up for 4x4 but how do rs turbos handle converted to 4x4?
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Old Jul 22, 2012 | 12:39 PM
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LOVE it
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Old Jul 22, 2012 | 09:36 PM
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i built his car a few years ago, looks like a lot has changed since then,
be good to see it on the road again
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Old Jul 22, 2012 | 09:39 PM
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thought red_s1 off here built it?
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Old Jul 22, 2012 | 10:35 PM
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nice looking car m8, I saw it on ebay.
can the oil cooler not sit somewhere else as that really is blocking a huge part of the interccoler off and will transfer a lot of heat from the oil cooler to the intercooler

steve
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Old Jul 22, 2012 | 10:47 PM
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yer could be moved at sum point, just trying 2 get it all bolted up & have a go in it & see what needs sorting then ill go through the whole car
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Old Jul 23, 2012 | 03:55 PM
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seen it on here and seen it on ebay last week i think? looks like a quality project and will fairly shift
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Old Jul 23, 2012 | 08:38 PM
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nope i built that 1, thats how carlo knows it as well
as he knows the guy i built it for
was a few years ago now and looks like a LOT has changed now
but the dalblair of ayr plates confirm it

Last edited by jamie's; Jul 23, 2012 at 08:39 PM. Reason: just because
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Old Jul 23, 2012 | 09:25 PM
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.


Seen this on Ebay a few days back, looks like a nice motor. I hope my actuator doesn't touch the bonnet on mine when it's done :-/



Ginger


.
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Old Jul 23, 2012 | 09:56 PM
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i had a convo with the owner..few weeks back i was interested in it...basicaly the cars floor was not shortened enough that why the back wheel is sitting nearer to the arch.. he drove the car and the back wheels catches against the arch. so he then cut a few mm off the arches.. its the only thing that out me off it.. the car must be an absolute monster though and he said it was ALOT faster than his noble .. looks like your doing a great job mate finally sorting the car out! it looks lovely fair play.. its going to be fun and shock some people lol
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Old Jul 23, 2012 | 10:11 PM
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sweet
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Old Jul 23, 2012 | 10:30 PM
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Good project. Look forward to watching it progress.
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Old Jul 23, 2012 | 11:21 PM
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Originally Posted by bigz2345
i had a convo with the owner..few weeks back i was interested in it...basicaly the cars floor was not shortened enough that why the back wheel is sitting nearer to the arch.. he drove the car and the back wheels catches against the arch. so he then cut a few mm off the arches.. its the only thing that out me off it.. the car must be an absolute monster though and he said it was ALOT faster than his noble .. looks like your doing a great job mate finally sorting the car out! it looks lovely fair play.. its going to be fun and shock some people lol
He didnt cut the rear arches???
The wheels hav rubbed b4 thou but has had coilovers fitter since so maybe abit stiffer?

Once ive completed everything else im goin to look into modding sum trailing arms to correct rear wheels.

Went to local scrap yard today & got new dash plastics & loadsa little bits to help complete car.
Spent allday/nite making new steeing coloum bracket as didnt like the old one & now all ignition plastics fit allot betta, hopefully get the dash/interior completed this week
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Old Jul 24, 2012 | 12:38 AM
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Originally Posted by GINGExR2 T
.


Seen this on Ebay a few days back, looks like a nice motor. I hope my actuator doesn't touch the bonnet on mine when it's done :-/



Ginger


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mine doesnt!
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Old Jul 24, 2012 | 04:31 AM
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Originally Posted by cutch
mine doesnt!
aye aye cutch be time for ye to do yer well control again eh..i was the lad that was speaking tae ye aboot fords at yer last well control..
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Old Jul 24, 2012 | 08:25 AM
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Originally Posted by cutch
mine doesnt!
Think its cos its a t38 & the actuator is bigger then a std one & it sat directly ontop of the turbo.
Sum1 had aldo modded the bracket fo it sat higher to clear the turbo houseing.

Soon as i modded ghe bracket back to std after spinning the turbo houseing it cleared, lots if small jobs like this need doing to the car, seems like sumone has rushed fitting it up.
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Old Jul 24, 2012 | 03:29 PM
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looking good
it be a weapon when done
keep up the good work
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Old Jul 24, 2012 | 04:05 PM
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has this car always been white? the reg plate is very familiar to me but was a grey mk4 turbo belonging to a friend of mine around 1998-2000.
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Old Jul 25, 2012 | 12:00 AM
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yer allways been white as far as i know the car
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Old Jul 25, 2012 | 12:19 AM
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pic of the bracket i made for steering coloum, escort bullkhead mount into sierra coloum mounts
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dash test fitted to check cowling gaps
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dash all fitted up today
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engine bay looms fitted correct/tidy
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also got oil light, handbrake light, temp gauge all wired up/working today
motorsport developments fuel pump & fan loom all in & working

geting there now
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Old Jul 25, 2012 | 09:33 AM
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good looking project your doing there mate. bet the engine is tight in the bay.
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Old Jul 25, 2012 | 05:06 PM
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Did you get my PM mate? Sent off phone so not sure whether sent.

I think what your doing to it is fantastic. You have got a lot of car for the ŁŁŁ there!!

Cheers, Chris
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Old Jul 25, 2012 | 06:34 PM
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bloody hell i like this
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Old Jul 25, 2012 | 06:37 PM
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Yer mate got it but been 2 busy to reply atm.
Got all trim inside completed, wired up everything on the loom so all electrics/gauges work as they should.
Got all engine wired i to ignition 2day so its kust brake servo loo
& gearstick to get & should be able to drive it
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Old Jul 25, 2012 | 07:58 PM
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Very nice little project , like the attention to detail mate , its all the little bits that make the difference . Well done
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Old Jul 25, 2012 | 08:48 PM
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Just took it out for a quick blast around the block but has no brakes whatso eva!!!
Has put a smile on my face thou as felt rapid!
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Old Jul 25, 2012 | 10:20 PM
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i'm 99% sure this is the i built, but some of the repairs your doing make me think otherwise, as i had everything working(gauges etc)
and the engine bay wiring, and the actuator cleared the bonnet fine when i fitted it,
so its either 1 identical to the 1 i did or its been apart since(but i still think its my 1)
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Old Jul 25, 2012 | 10:38 PM
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i think the old loom was a sierra one? & the previous keeper said it was very messy so he opted for an escort car loom with the cosworth loom tapped into it but he neva finished it.

in all the previous for sale posts for this car im sure it mentions fuel gauge temp gauge ect need wireing up?

anyway looms all sorted now as finished it tonite, everything working appart from reverse lights (get to that maybe tomorra) & wiper motor as i dont have 1! lol

oh yer & need to wire up the servo as no brakes at all so may need bleeding aswell?

also handbrake cable is a sierra one bodged up with lots of juberlee clips to take out the slack (shorter floor) so gonna go get a escort rs2000 one tomorra that should be right length

Last edited by lockie; Jul 25, 2012 at 10:39 PM.
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Old Jul 25, 2012 | 11:56 PM
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fair play mate the car is lovely .. must be rapid!!!!!
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Old Jul 26, 2012 | 07:19 AM
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.


Just an idea for you about the rear wheels, could you not get solid alloy mounts made up but with an off set centre hole so as to move the axle forward a bit, would probably be easier than trying to modifiy the trailing arms etc, and use a smaller spacer between the diff and it's mount. I'm sure someone like MK could make these up.


Ginger



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Old Jul 26, 2012 | 09:40 AM
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Originally Posted by GINGExR2 T
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Just an idea for you about the rear wheels, could you not get solid alloy mounts made up but with an off set centre hole so as to move the axle forward a bit, would probably be easier than trying to modifiy the trailing arms etc, and use a smaller spacer between the diff and it's mount. I'm sure someone like MK could make these up.

Ginger

.
Thats 1 idear mate, will get it on a ramp when all done & see whats easiest
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Old Jul 26, 2012 | 04:56 PM
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Originally Posted by jamie's
i'm 99% sure this is the i built, but some of the repairs your doing make me think otherwise, as i had everything working(gauges etc)
and the engine bay wiring, and the actuator cleared the bonnet fine when i fitted it,
so its either 1 identical to the 1 i did or its been apart since(but i still think its my 1)

Could be the other one. That also has Dalblair of ayr plates on it
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Old Jul 27, 2012 | 08:26 PM
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Originally Posted by Dennis_Wiseman
Could be the other one. That also has Dalblair of ayr plates on it
sounds possible
the 1 i built had a full escort rst loom in it with the engine wiring chopped out the fuse box, and all gauges etc worked so maybe i'm wrong with this 1,
looks very very similar so i'm still not sure,
but either way they are brilliant fun with that kinda power so good luck with the build mate
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Old Jul 28, 2012 | 08:58 PM
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done a few hrs work on the rs today, the handbrake didnt work & cable was bodged up with loads of juberlee clips so i brought a new rs2000 cable as is correct length.

after removeing old cable it became clear it had been bodged up as where the floor pan has been shortened the bit that was tripped off the floor had the handbrake cable mountings attached! lol & they havnt refitted them

i got my mate to quickly knock up 2 of these up for me & have done the job for now (think i will weld them on at a later date)

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handbrake works now & cable fits as it should
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Old Jul 29, 2012 | 08:15 AM
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Top project.Looks like a really good sleeper this.
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