Duncans Mk5 Fiesta ** Zetec Turbo coming soon **
Hi guys i've been on here a little while now so thought i'd start a little project thread to keep those of you interested updated on my progress

Got the car pretty much standard back in 2009 as my first car, was a cracking little runaround for a while but then one day i decided to track it, so out came the rear bench, sound proofing, doorcards and other interior trim just to lighten it up a bit.


Knockhill at the start of last year was my first track session and must say i loved it, but couldn't help feeling the car would benefit from better brakes, so i got a hold of some 300mm Mondeo brakes and fitted them. A vast improvement. Fitted a Cobra Evolution seat with 3 point Sabelt harness to keep me in.


The car has stood like this for a while but just recently purchased some GAZ Gha coilovers (should be with soon from factory), also now running a set of 15" Comp Th's to give better brake clearances.

But the biggest new update is a 2.1L Zetec Turbo engine just purchased, full spec below
2.1 zetec 16v
wossner piston
arp bolts all through out
focus rs head gasket
area six valve springs
ported head all cleaned and acid dipped
new valve seats
modified rocker cover extra breather
turbo feed
turbo return
braided turbo feed line
cnc focus rs turbo oil return
focus rs turbo had done 33,000 when bought
focus rs exhaust manifold
focus rs inlet manifold
focus rs injectors
2.0 camshafts
new timing belt
new gaskets all round
new thermostat
focus rs spec ngk plugs
magnecor leads
new coil pack
Engine should be with me by the weekend and fitting to begin the start of next month hopefully.
Will update this with better pics and full spec list soon.
Full Spec
Current Spec as of 30/01/11
Exterior

Got the car pretty much standard back in 2009 as my first car, was a cracking little runaround for a while but then one day i decided to track it, so out came the rear bench, sound proofing, doorcards and other interior trim just to lighten it up a bit.


Knockhill at the start of last year was my first track session and must say i loved it, but couldn't help feeling the car would benefit from better brakes, so i got a hold of some 300mm Mondeo brakes and fitted them. A vast improvement. Fitted a Cobra Evolution seat with 3 point Sabelt harness to keep me in.


The car has stood like this for a while but just recently purchased some GAZ Gha coilovers (should be with soon from factory), also now running a set of 15" Comp Th's to give better brake clearances.

But the biggest new update is a 2.1L Zetec Turbo engine just purchased, full spec below
2.1 zetec 16v
wossner piston
arp bolts all through out
focus rs head gasket
area six valve springs
ported head all cleaned and acid dipped
new valve seats
modified rocker cover extra breather
turbo feed
turbo return
braided turbo feed line
cnc focus rs turbo oil return
focus rs turbo had done 33,000 when bought
focus rs exhaust manifold
focus rs inlet manifold
focus rs injectors
2.0 camshafts
new timing belt
new gaskets all round
new thermostat
focus rs spec ngk plugs
magnecor leads
new coil pack
Engine should be with me by the weekend and fitting to begin the start of next month hopefully.
Will update this with better pics and full spec list soon.
Full Spec
Current Spec as of 30/01/11
Exterior
- 15" Compomotive Th's in black
- Fully colour coded, sidestrips removed
- Foglights removed
- de-tangoed headlights
- smoked rear clusters
- smoked side repeaters
- Stripped rear end (including sound proofing)
- All interior doorcards removed
- Boot trim removed
- OMP Corsica suede deep dish steering wheel - fitting this week
- Sparco Evolution drivers seat ( with 3 point Sabelt harness)
- Standard passenger seat
- Front upper, front lower, rear strut braces
- Lowered 40mm on standard shocks ( Gaz coilovers ordered)
- Front 300mm brakes (Willwood 6 pot calipers maybe coming)
- Standard rear drums
- Have 12.5mm spacers not fitted yet though
- Standard 1.6 Zetec s engine on 108,000 miles (RR'd at 115bhp)
- K&N Panel filter
- Magnex cat back exhaust
- New'ish leads and plugs
- Just purchased a 2.1L Zetec Turbo, Fitting starts end of February!!!
Last edited by duncans90; Feb 7, 2011 at 07:39 PM.
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Been busy today, confirmed payment and pickup of the new engine
Picking it up this saturday.
Phoned Simon at Sitech racing to chat over plans for the car and decided i'll be dropping the engine off at his at the end of the month for him to just check the bearings etc.... then once he's in his new unit in Dunfermiline i'll drop the car off for the conversion to start
A few pics of how the car stands today, Enjoy






Duncan
Phoned Simon at Sitech racing to chat over plans for the car and decided i'll be dropping the engine off at his at the end of the month for him to just check the bearings etc.... then once he's in his new unit in Dunfermiline i'll drop the car off for the conversion to start
A few pics of how the car stands today, Enjoy






Duncan
Finally made it on here then?and don't tell everyone that those wheels are yours when you know they are really mine....if you want them then it'l cost you ha ha!
Nice pics, steering wheel looks good. And get the bloody brakes ordered and those spacers fitted.
Nice pics, steering wheel looks good. And get the bloody brakes ordered and those spacers fitted.
Ah possesion is 9 tenths of the law, wait till the engine is in till I get the 6 pots
Going to have the seats out this weekend and get the rest of the carpets out, going to clean the floors up as best as i can and hopefully wont find the dreaded rust
Cool project.
Ive just fitted a 2.0 blacktop to a mk4 fiesta. In the process of mapping it now. Feels quick
Instead of going the turbo route, i have an M45 supercharger ready to fit to it soon.
Will keep an eye on this thread.
Matt
Ive just fitted a 2.0 blacktop to a mk4 fiesta. In the process of mapping it now. Feels quick
Will keep an eye on this thread.
Matt
Went up Preston way last night to pick up my new engine



Next Saturday the engine is getting dropped off at Sitech racing for a check over and then fitting begins mid March....................
Duncan



Next Saturday the engine is getting dropped off at Sitech racing for a check over and then fitting begins mid March....................
Duncan
I got a reply from performance trim bout my fibrglass bonnet so may get that soon over my poly carb windows......... choices!
It was Zoe who emailed me back, would need to spray it myself if i wanted a diff colour as it comes out the muld glass black. Can have it with the vents if i want. I can't find anywhere who just does the rear ones though? only a full kit for like Ł200 with sliders
My GAZ coilovers arrived this morning at home, wont be back there for a few weeks so will have to wait for them. My engine is now at Sitech racing getting ready for the conversion, now just trying to finalise gearbox options along with clutches. Also purchased a Focus RS downpipe to save costs on having one fabricated.
Duncan
Duncan
So management has been decided on - Haltech it is!!
Also just purchased a mint set of 16" Speedline Turini's in silver, should be with me by the end of the week
Duncan.
Also just purchased a mint set of 16" Speedline Turini's in silver, should be with me by the end of the week
Duncan.
Pics of the Turini's i've bought and lights aswell
Not the greatest pics but you get the idea!

Lights


Enjoy, Duncan
edit ; these pics are the car which i bought the wheels etc from
Not the greatest pics but you get the idea!

Lights


Enjoy, Duncan
edit ; these pics are the car which i bought the wheels etc from
Last edited by duncans90; Feb 28, 2011 at 07:46 PM.
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