Fuel Pressure Reg WARNING!
Thread Starter
Passion for Fords!
iTrader: (13)
Joined: Jul 2005
Posts: 10,754
Likes: 2
From: Devon/Blackpool
In the last week alone i have had two cossies in with nice shiney ebay purchased fuel pressure regulators fitted,
interestingly both cars also had seriously dangerous afr on boost.
the answer.The fuel pressure regs do not correctly increase pressure when boost is applied to them!
this is becomming more and more common with the spurt of cheap regs being sold for peanuts on ebay, so i thought i would give you a heads up which may save at least one of you an engine
they dont work guys, buy the real deal, they are cheap for good reason!
interestingly both cars also had seriously dangerous afr on boost.
the answer.The fuel pressure regs do not correctly increase pressure when boost is applied to them!
this is becomming more and more common with the spurt of cheap regs being sold for peanuts on ebay, so i thought i would give you a heads up which may save at least one of you an engine

they dont work guys, buy the real deal, they are cheap for good reason!
Borg Warner EFR Equipped!
Joined: Apr 2005
Posts: 5,810
Likes: 2
From: In the unit, building a 450bhp Time Attack Focus!
No, they are very similar to the Aeromotive items. Red anodised and polished aluminium finish. They don't have the aeromotive logo on them and having tested one myself with a 2 bar reference pressure into the vacuum nipple, we only saw a 0.5 bar increase in fuel pressure.
The standard weber item increases fuel in a 1:1 ratio, so for every 1psi of boost pressure in the inlet manifold, the regulator increases the base fuel pressure by 1psi.
The reason for this is to overcome the differential pressure caused by the positive pressure in the inlet manifold resisting the fuel exiting the injectors.
The two cars we've seen have both been lean enough to melt!!!
The standard weber item increases fuel in a 1:1 ratio, so for every 1psi of boost pressure in the inlet manifold, the regulator increases the base fuel pressure by 1psi.
The reason for this is to overcome the differential pressure caused by the positive pressure in the inlet manifold resisting the fuel exiting the injectors.
The two cars we've seen have both been lean enough to melt!!!
Trending Topics
Joined: May 2004
Posts: 5,641
Likes: 33
From: Solihull near Birmingham
Borg Warner EFR Equipped!
Joined: Apr 2005
Posts: 5,810
Likes: 2
From: In the unit, building a 450bhp Time Attack Focus!
As said, when i went from atmospheric pressure to 30psi in 2psi intervals while testing one, the increments in pressure were minimal. I saw a 7psi increase with 30psi fed into the reference nipple. That 7psi should have been 30...
Thread Starter
Passion for Fords!
iTrader: (13)
Joined: Jul 2005
Posts: 10,754
Likes: 2
From: Devon/Blackpool
the one i had in today did raise rate, but the rate was not fixed, it was all over the place
the one will is talking about didnt raise 1-1 which is whats needed on a yb it was way under pressure on boost

the one will is talking about didnt raise 1-1 which is whats needed on a yb it was way under pressure on boost
Last edited by JTECH James; Oct 20, 2009 at 07:05 PM.
Borg Warner EFR Equipped!
Joined: Apr 2005
Posts: 5,810
Likes: 2
From: In the unit, building a 450bhp Time Attack Focus!
I'd avoid taking chances and melting my engine and buy the genuine thing. Might be Ł100 more, but its a whole lot cheaper than an engine rebuild!
Thread Starter
Passion for Fords!
iTrader: (13)
Joined: Jul 2005
Posts: 10,754
Likes: 2
From: Devon/Blackpool
the other thing to think about is the people that have fitted these, but they are working in some fashion at the moment...i have no doubt lots of people are using them,
the next time you come on boost will it work? or will you melt your engine? its a risky game having them on any turbocharged/supercharged engine imo, the next squeeze onto boost may be the last
the next time you come on boost will it work? or will you melt your engine? its a risky game having them on any turbocharged/supercharged engine imo, the next squeeze onto boost may be the last
Last edited by JTECH James; Oct 20, 2009 at 07:13 PM.
Can you buy the genuine ones though at the moment ? I seem to recall people having difficulty getting hold of them a few weeks back?
how do you test them?
i have an xs-power one that looks identical to that, its a few years old tho.
fit a bicycle pump to the brass nipple and pump it up?
i have a guage fitted to mine and it does get 1 bar when cranking, but the engine doesnt run to find out any more.
i have an xs-power one that looks identical to that, its a few years old tho.
fit a bicycle pump to the brass nipple and pump it up?
i have a guage fitted to mine and it does get 1 bar when cranking, but the engine doesnt run to find out any more.
Thread Starter
Passion for Fords!
iTrader: (13)
Joined: Jul 2005
Posts: 10,754
Likes: 2
From: Devon/Blackpool
Thread Starter
Passion for Fords!
iTrader: (13)
Joined: Jul 2005
Posts: 10,754
Likes: 2
From: Devon/Blackpool
the one i had in today also had a gauge....which was juat as inaccuate as the reg


to test it simply run it at a set base pressure, ie 3.5bar, pipe off,
then apply a caliberated amount of pressure to the reference nipple,ie 1 bar
the fuel pressure should raise 1:1, so in this example it would be 4.5 bar
make sure you use a caliberated fuel pressure gauge... not the one supplied on the reg!
Thread Starter
Passion for Fords!
iTrader: (13)
Joined: Jul 2005
Posts: 10,754
Likes: 2
From: Devon/Blackpool
Thread Starter
Passion for Fords!
iTrader: (13)
Joined: Jul 2005
Posts: 10,754
Likes: 2
From: Devon/Blackpool
no probs,
its a good test if you can increase the boost pressure from 0 through to 2 or even 3 bar, then you can see just how accuratly the reg raises rate...or not lol
you can imagen our reaction when we tested one through to 2 bar boost and it only raised rate by 0.3 or so
its a good test if you can increase the boost pressure from 0 through to 2 or even 3 bar, then you can see just how accuratly the reg raises rate...or not lol
you can imagen our reaction when we tested one through to 2 bar boost and it only raised rate by 0.3 or so
Borg Warner EFR Equipped!
Joined: Apr 2005
Posts: 5,810
Likes: 2
From: In the unit, building a 450bhp Time Attack Focus!
no probs,
its a good test if you can increase the boost pressure from 0 through to 2 or even 3 bar, then you can see just how accuratly the reg raises rate...or not lol
you can imagen our reaction when we tested one through to 2 bar boost and it only raised rate by 0.3 or so
its a good test if you can increase the boost pressure from 0 through to 2 or even 3 bar, then you can see just how accuratly the reg raises rate...or not lol
you can imagen our reaction when we tested one through to 2 bar boost and it only raised rate by 0.3 or so

heres a real aeromotive reg with no fitting included

, you can hardly tell the difference but the price says something being Ł90 cheaper with fittings and braided fuel hoses . mine cost around Ł170 from webster race engines

, you can hardly tell the difference but the price says something being Ł90 cheaper with fittings and braided fuel hoses . mine cost around Ł170 from webster race engines
Borg Warner EFR Equipped!
Joined: Apr 2005
Posts: 5,810
Likes: 2
From: In the unit, building a 450bhp Time Attack Focus!
I didn't test it's vacuum properties - the rising rate under boost was the concerning factor!
Its scarey the things people try and save money on sometimes.
Secondhand 2wd reg for 30 quid or whatever is the way to go if you must save money on such an important thing.
How anyone can think a cheap copy regulator is an "upgrade" from the standard one just cause its more shiney is beyond me, lol
Secondhand 2wd reg for 30 quid or whatever is the way to go if you must save money on such an important thing.
How anyone can think a cheap copy regulator is an "upgrade" from the standard one just cause its more shiney is beyond me, lol
It WOULD be possible to map round it, but you'd need fecking massive injectors and the spray pattern would be compromised.
Then if it changes, which lets face it on something so poorly made its likely to, its then game over anyway of course!
does seem pretty dumb to cut back on something so engine safety critical!!











... Good bit of info