Restorations, Rebuilds & Projects. Restoring her to Concourse? Just getting her running again? Or got a mad project? This is your room.

RS1600i parts freshen up

Thread Tools
 
Search this Thread
 
Old Oct 14, 2009 | 08:22 PM
  #1  
FordRSmania's Avatar
FordRSmania
Thread Starter
FordRSmania
 
Joined: Feb 2009
Posts: 224
Likes: 0
From: Netherlands, 't Harde
Default RS1600i parts freshen up

This winter I will start with my RS1600i resto and hopefully its finished before spring begins. Needs a whole list to be done, new front, wings, back end of the car etc. Underside of the car needs to be painted and stripped down. But now iam busy with freshen up all the parts i have.

Here some pictures from different parts... before and after

Name:  2009-08-05154905.jpg
Views: 219
Size:  133.9 KB Name:  2009-08-05154937.jpg
Views: 185
Size:  144.8 KB

Made some RVS holders to mount them;
Name:  2009-08-05154630.jpg
Views: 184
Size:  114.2 KB Name:  2009-08-05154652.jpg
Views: 159
Size:  110.2 KB


Name:  2009-08-06125145.jpg
Views: 171
Size:  140.6 KB Name:  2009-08-06125158.jpg
Views: 160
Size:  133.5 KB Name:  2009-08-06125211.jpg
Views: 172
Size:  139.2 KB painted them silver:
Name:  2009-08-06133759.jpg
Views: 176
Size:  114.9 KB Name:  2009-08-06133811.jpg
Views: 168
Size:  94.6 KB
Name:  2009-08-06134514.jpg
Views: 159
Size:  133.5 KB Name:  2009-08-06134535.jpg
Views: 150
Size:  130.6 KB Name:  2009-08-06134550.jpg
Views: 158
Size:  127.9 KB
Reply
Old Oct 14, 2009 | 08:25 PM
  #2  
FordRSmania's Avatar
FordRSmania
Thread Starter
FordRSmania
 
Joined: Feb 2009
Posts: 224
Likes: 0
From: Netherlands, 't Harde
Default

pictures from fuel pump

Name:  2009-08-07154259.jpg
Views: 151
Size:  121.3 KB Name:  2009-08-07154308.jpg
Views: 144
Size:  83.5 KB Name:  2009-08-07161839.jpg
Views: 151
Size:  104.4 KB Name:  2009-08-07161846.jpg
Views: 146
Size:  80.7 KB Name:  2009-08-10182359.jpg
Views: 167
Size:  123.7 KB Name:  2009-08-10182415.jpg
Views: 173
Size:  138.2 KB

To this.. with some clear coat
Name:  2009-08-11123513.jpg
Views: 155
Size:  116.3 KB Name:  2009-08-11123530.jpg
Views: 151
Size:  117.1 KB

and this fella scored on the scrap yard cleaned it and give it a fresh paint
Name:  2009-08-15151113.jpg
Views: 148
Size:  147.0 KB Name:  2009-08-15151148.jpg
Views: 149
Size:  125.6 KB
Reply
Old Oct 14, 2009 | 08:46 PM
  #3  
Glenn_'s Avatar
Glenn_
Glennvestite
15 Year Member
Liked
Loved
Community Favorite
iTrader: (1)
 
Joined: Jul 2006
Posts: 62,772
Likes: 1,050
From: Darlington county durham
Default

Top work mate.I like the little mods you have done.
Reply
Old Feb 15, 2013 | 10:12 AM
  #4  
FordRSmania's Avatar
FordRSmania
Thread Starter
FordRSmania
 
Joined: Feb 2009
Posts: 224
Likes: 0
From: Netherlands, 't Harde
Default

Over the years i collect a lot of stuff, so i have spare RSi head and complete spare engine. Which iam rebuilding at moment, here some pictures of the lose head i have

Name:  2010-10-02151745.jpg
Views: 158
Size:  100.3 KB
Name:  2010-10-02151755.jpg
Views: 294
Size:  114.3 KB
Name:  2010-10-02151804.jpg
Views: 213
Size:  104.4 KB
Name:  2010-10-02151829.jpg
Views: 149
Size:  125.3 KB
Name:  2010-10-02151837.jpg
Views: 153
Size:  101.3 KB
Complety resprayed, cleaned and flatten and everything is measured if it still within the marges

it looked like this
Name:  2009-11-14143820.jpg
Views: 153
Size:  89.4 KB
Name:  2009-11-14143825.jpg
Views: 145
Size:  84.4 KB
Name:  2009-11-14143831.jpg
Views: 151
Size:  79.3 KB
Name:  2009-11-14143838.jpg
Views: 155
Size:  71.6 KB
Reply
Old Feb 15, 2013 | 10:15 AM
  #5  
FordRSmania's Avatar
FordRSmania
Thread Starter
FordRSmania
 
Joined: Feb 2009
Posts: 224
Likes: 0
From: Netherlands, 't Harde
Default

And this was finished product a while ago
Name:  2010-10-16102006.jpg
Views: 155
Size:  54.6 KB
Name:  2010-10-16102015.jpg
Views: 147
Size:  49.3 KB
Name:  2010-10-16113659.jpg
Views: 173
Size:  71.8 KB
Name:  2010-10-16113708.jpg
Views: 161
Size:  67.8 KB
Name:  2010-10-16113734.jpg
Views: 176
Size:  70.1 KB

The inlet and rocker cover are not the correct ones. But on my XR2 fiesta engine i have got an RSi rocker cover.
Reply
Old Feb 15, 2013 | 10:52 AM
  #6  
FordRSmania's Avatar
FordRSmania
Thread Starter
FordRSmania
 
Joined: Feb 2009
Posts: 224
Likes: 0
From: Netherlands, 't Harde
Default

At the beginning of january I began with my spare complete engine, it was stored for many years and after I Bought it in 2010. I thought it would be time to start with this engine

Name:  DSC01518.jpg
Views: 154
Size:  84.6 KB
first i cleaned the outside with high presure washer then i stripped it back to this
Name:  IMAG0554.jpg
Views: 153
Size:  68.2 KB
Name:  IMAG0555.jpg
Views: 156
Size:  61.9 KB
Name:  IMAG0556.jpg
Views: 157
Size:  50.2 KB
Name:  IMAG0553.jpg
Views: 156
Size:  70.1 KB
Name:  IMAG0552.jpg
Views: 156
Size:  69.7 KB
Name:  IMAG0551.jpg
Views: 156
Size:  69.9 KB
Name:  IMAG0550.jpg
Views: 167
Size:  70.1 KB

So then it was time to bring the head away to the company which will check the head etc.
Name:  IMAG0561.jpg
Views: 157
Size:  101.7 KB

and time to paint some of the parts
Name:  IMAG0557.jpg
Views: 181
Size:  52.9 KB
Name:  IMAG0591.jpg
Views: 157
Size:  84.3 KB
Name:  IMAG0597.jpg
Views: 150
Size:  38.1 KB
Name:  IMAG0598.jpg
Views: 154
Size:  36.8 KB
Name:  IMAG0599.jpg
Views: 156
Size:  45.1 KB
Name:  IMAG0603.jpg
Views: 150
Size:  72.5 KB
exhaust in high temp paint
Name:  IMAG0604.jpg
Views: 171
Size:  55.3 KB


gearbox
Name:  IMAG0586.jpg
Views: 158
Size:  44.6 KB
Name:  IMAG0587.jpg
Views: 153
Size:  51.3 KB
Name:  IMAG0588.jpg
Views: 157
Size:  56.6 KB

Last edited by FordRSmania; Feb 15, 2013 at 10:57 AM.
Reply
Old Feb 15, 2013 | 12:27 PM
  #7  
jammerrs's Avatar
jammerrs
PassionFord Post Troll
 
Joined: Oct 2008
Posts: 2,867
Likes: 3
From: telly tubby land
Default

Looks lovely, well done
Reply

Trending Topics

Old Feb 15, 2013 | 04:46 PM
  #8  
FordRSmania's Avatar
FordRSmania
Thread Starter
FordRSmania
 
Joined: Feb 2009
Posts: 224
Likes: 0
From: Netherlands, 't Harde
Default

Originally Posted by jammerrs
Looks lovely, well done
Thxs for comment
I Have allready more parts finished this week
Name:  IMAG0617.jpg
Views: 147
Size:  55.0 KB
Name:  IMAG0618.jpg
Views: 152
Size:  84.2 KB
Name:  IMAG0631_zpsaf8ffbbb.jpg
Views: 144
Size:  66.7 KB
Name:  IMAG0632_zps98f3da3d.jpg
Views: 146
Size:  68.9 KB
Name:  IMAG0644_zpsc2e1392a.jpg
Views: 154
Size:  76.2 KB
Name:  IMAG0651_zps8e00bbb1.jpg
Views: 153
Size:  60.8 KB
Had to weld this item but turned out great
Name:  IMAG0622_zps53baa523.jpg
Views: 157
Size:  78.9 KB





Bought some new stuff which is hard to become or way to expensive
Name:  IMAG0610.jpg
Views: 156
Size:  45.2 KB
Name:  IMAG0608.jpg
Views: 160
Size:  55.7 KB
this you dont see that often, bargain on ebay
Name:  IMAG0607.jpg
Views: 157
Size:  51.8 KB
Name:  IMAG0611.jpg
Views: 151
Size:  38.0 KB
new core plugs for cvh engine from Burton
Name:  IMAG0612.jpg
Views: 153
Size:  51.4 KB

This one have still to be done
Name:  IMAG0605.jpg
Views: 153
Size:  57.8 KB
Reply
Old Feb 15, 2013 | 04:49 PM
  #9  
FordRSmania's Avatar
FordRSmania
Thread Starter
FordRSmania
 
Joined: Feb 2009
Posts: 224
Likes: 0
From: Netherlands, 't Harde
Default

thermostat house finished
Name:  IMAG0658_zpsa4a33b87.jpg
Views: 156
Size:  59.3 KB
Name:  IMAG0659_zpsdc9b104a.jpg
Views: 157
Size:  91.0 KB
Name:  IMAG0661_zpsa2b49c81.jpg
Views: 169
Size:  117.3 KB
Reply
Old Feb 15, 2013 | 10:23 PM
  #10  
turbo-herman's Avatar
turbo-herman
turbo-herman
 
Joined: Mar 2008
Posts: 158
Likes: 1
From: netherlands
Default

nice job
Reply
Old Feb 16, 2013 | 05:48 PM
  #11  
FordRSmania's Avatar
FordRSmania
Thread Starter
FordRSmania
 
Joined: Feb 2009
Posts: 224
Likes: 0
From: Netherlands, 't Harde
Default

done a few things today start with painting the inlet.
Name:  IMAG0677_zps4c8a790c.jpg
Views: 141
Size:  49.7 KB
RSi part number on the inlet original thing
Name:  IMAG0678_zps7371ffc5.jpg
Views: 157
Size:  53.5 KB

After that i started with engine block itself i had painted it allready
Name:  IMAG0679_zps9334f035.jpg
Views: 160
Size:  70.9 KB
Just hang the engine on the standard just weighs a few pounts
Name:  IMAG0680_zps7cb4fa61.jpg
Views: 154
Size:  91.7 KB

then it was time for oil pump completely stripped it
Name:  IMAG0681_zpsc50490e4.jpg
Views: 159
Size:  58.7 KB
Name:  IMAG0682_zps8d9607e7.jpg
Views: 140
Size:  44.5 KB
Name:  IMAG0683_zps3f14383a.jpg
Views: 149
Size:  67.9 KB
I have a repair kit for oil pump but there is no need to use is. Was all fine inside big relief
Name:  IMAG0684_zps0c9715f0.jpg
Views: 160
Size:  56.8 KB
Name:  IMAG0685_zps0913798f.jpg
Views: 144
Size:  56.6 KB

Last edited by FordRSmania; Feb 16, 2013 at 07:09 PM.
Reply
Old Feb 20, 2013 | 07:05 PM
  #12  
FordRSmania's Avatar
FordRSmania
Thread Starter
FordRSmania
 
Joined: Feb 2009
Posts: 224
Likes: 0
From: Netherlands, 't Harde
Default

small update did paint the rocker cover en complete head in high temp paint looks awesome pictures don't do it justice

Name:  IMAG0686_zps6d189d93.jpg
Views: 173
Size:  72.4 KB
Name:  IMAG0687_zpse7c58f6f.jpg
Views: 156
Size:  82.2 KB
Name:  IMAG0688_zpse5203fa7.jpg
Views: 161
Size:  71.4 KB
Name:  IMAG0689_zpsc4948042.jpg
Views: 147
Size:  64.8 KB
Name:  IMAG0690_zps879ee9b8.jpg
Views: 133
Size:  66.3 KB
Reply
Old Feb 26, 2013 | 07:41 PM
  #13  
FordRSmania's Avatar
FordRSmania
Thread Starter
FordRSmania
 
Joined: Feb 2009
Posts: 224
Likes: 0
From: Netherlands, 't Harde
Default

Time for little update
Name:  IMAG0692_zpsc208bff1.jpg
Views: 153
Size:  79.5 KB
Name:  IMAG0691_zps3c30be26.jpg
Views: 150
Size:  67.9 KB
Name:  IMAG0696_zpsadf15da8.jpg
Views: 146
Size:  46.6 KB
2 nieuwe rubbers gehaald voor warm-up
Name:  IMAG0699_zps999c5247.jpg
Views: 149
Size:  49.1 KB
the head
Name:  IMAG0697_zps6260703a.jpg
Views: 142
Size:  53.5 KB
now with bobine and for the good eyes among us 3 cables, but got a brand new set in box...
Name:  IMAG0698_zps948ce242.jpg
Views: 136
Size:  59.5 KB
Tonight it was time to get closer look on the cvh block, damn how nice and easy one is that
Name:  IMAG0707_zps9b96b79d.jpg
Views: 139
Size:  72.1 KB
Name:  IMAG0700_zps30e08ea2.jpg
Views: 129
Size:  91.5 KB
Name:  IMAG0701_zpsd28da80f.jpg
Views: 125
Size:  104.4 KB

anybody an idea if this is high or low mileage wear or not?!
Name:  IMAG0702_zps8fdca386.jpg
Views: 123
Size:  38.2 KB
Name:  IMAG0703_zpsb6c31371.jpg
Views: 118
Size:  101.8 KB
it are just still the standard main bearings which still are tide fit
Name:  IMAG0704_zps1371785f.jpg
Views: 118
Size:  86.6 KB
Name:  IMAG0705_zps5eafd788.jpg
Views: 120
Size:  70.6 KB
Name:  IMAG0706_zps233da649.jpg
Views: 123
Size:  55.1 KB
Reply
Old Mar 11, 2013 | 07:44 PM
  #14  
FordRSmania's Avatar
FordRSmania
Thread Starter
FordRSmania
 
Joined: Feb 2009
Posts: 224
Likes: 0
From: Netherlands, 't Harde
Default

bought some new stuff for my car
Name:  IMAG0710_zpsfd017eed.jpg
Views: 122
Size:  57.9 KB
Name:  IMAG0711_zps216be7a2.jpg
Views: 137
Size:  94.3 KB
Name:  IMAG0712_zpsbfeeae69.jpg
Views: 128
Size:  55.0 KB
and box full of goodies ready to be fitted
Name:  IMAG0713_zpseb5020b1.jpg
Views: 120
Size:  81.6 KB
Name:  IMAG0714_zps623744f9.jpg
Views: 125
Size:  42.0 KB
Reply
Old Mar 13, 2013 | 09:29 PM
  #15  
Dr. Ickxs's Avatar
Dr. Ickxs
Wahay!! I've lost my Virginity!!
20 Year Member
Liked
 
Joined: Sep 2004
Posts: 62
Likes: 1
From: The Netherlands
Default

Very Nice!!!!!

Maybe your car is ready before mine
Reply
Old Mar 13, 2013 | 10:19 PM
  #16  
Rs fruitbat's Avatar
Rs fruitbat
Wahay!! I've lost my Virginity!!
 
Joined: Feb 2013
Posts: 57
Likes: 1
From: West Wales
Default

Nice work
Reply
Old Mar 14, 2013 | 12:31 AM
  #17  
Brian's Avatar
Brian
10K+ Poster!!
iTrader: (2)
 
Joined: Aug 2003
Posts: 11,239
Likes: 11
From: Essex
Default

Excellent work


Brian
Reply
Old May 27, 2013 | 11:14 PM
  #18  
B280Capri's Avatar
B280Capri
Virgin
 
Joined: May 2011
Posts: 2
Likes: 0
From: essex
Default

All of the parts are looking great!

Is the gearbox you have restored a genuine RS1600i?

Has yours got the hole for the ignition sensor in the housing?

Would you mind posting some more photos of it from different angles as I am trying to identify my gearbox.

Keep up the good work

James
Reply
Old May 28, 2013 | 08:11 PM
  #19  
FordRSmania's Avatar
FordRSmania
Thread Starter
FordRSmania
 
Joined: Feb 2009
Posts: 224
Likes: 0
From: Netherlands, 't Harde
Default

Thxs for reply mate.

Dont know exactly if its an original RSi box but on the early type number of 81TT and the way the sensor hole is drilled i should think its an original one.
Name:  IMAG0599.jpg
Views: 125
Size:  45.1 KB


Because the gearbox which was in my own car the hole is drilled in XR3(i) box afterwards. I have no picture of that at the moment or it have to be in my other topic
Reply
Old May 28, 2013 | 11:20 PM
  #20  
B280Capri's Avatar
B280Capri
Virgin
 
Joined: May 2011
Posts: 2
Likes: 0
From: essex
Default

Thanks for the photo. You are very helpful. I have two gearboxes. One has extra webbing which i think means its s1 turbo but would like to make sure.
There is a way you can check for sure that you have an original gearbox. Take the end cover off to reveal 5th gears. I have reference to the number of teeth on each gear. 5th gear was unique to rs1600i. All you have to do is count the teeth. James
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
abz474
Cars for Sale
9
Nov 1, 2015 06:53 PM
nicodinho
Ford Non RS / XR / ST parts for sale.
6
Oct 7, 2015 12:56 PM
Mc5506
Ford Escort RS Turbo
6
Oct 5, 2015 09:57 PM
STeve
Pictures, video & Photoshop Forum
5
Oct 1, 2015 02:00 PM
Benleys
Escort Range
0
Sep 28, 2015 01:56 PM




All times are GMT. The time now is 07:51 AM.