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504 bhp cossie tune

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Old Oct 23, 2004 | 04:07 PM
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Default 504 bhp cossie tune

i have a 504bhp 4*4 cossie,
its runnin md240r ,
and 8 803's inj set up,
8.6:1,
piper 509's
in car 33psi peak, 30psi held,
on dyno got 447lbft at 5k at 32psi and 504bhp at 7k at 26psi on super unleaded
woz live mapped by my engine bloke a week b4 at 27 psi held with a boost leak,
and it let go on a top speed run,on moday nite at 1am
i have a wb lambda in there, egr and charge temps,
was 12.3afr, 1600 feren hieght and 42 deegrees in take

just gota few questions,

norm charge temps on a 160-180mph run,
max charge temps
best fuelin figure at full chat, eg lambda, afr or %
good norm water temp
max safe water temp
good and safe ex temps

cheers for any help
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Old Oct 23, 2004 | 04:13 PM
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high compression ratio to make over 500 hp

best fuelin figure at full chat, eg lambda, afr or %
im sur if you aimed for 11.7:1 you wont be far wrong,, but im no pro,, have you got an egr gauge?
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Old Oct 23, 2004 | 04:17 PM
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Did you own the car in sept 02 i got a video of that fiesta on this pc having a good thrashing with my boyfriends cabrio going to southend
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Old Oct 23, 2004 | 04:23 PM
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gareth just edited it, have a autometer egr woz at 1600 oF

different fiesta mate, that ones local to south end,
ive had my one since may 2002
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Old Oct 23, 2004 | 04:30 PM
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DANNY! You blown it again Ah jesus christ mate.

What happened? Who been mapping it anyhow? And yea, seems quite high comp to me too for that power

Hows the R+D box? It good?

Gimme a PM or txt/ring if u like (Its steve from cheltenham if you didnt work it out, lol)

Faye- No, not that crock of crap, Dannys is WAY more serious, proper weapon, mental power and the transmission to match (if it hadnt jus blown )
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Old Oct 23, 2004 | 04:43 PM
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Looks just like it! There is to blue cossie powered fez's about Danny are you from margate by any chance????
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Old Oct 23, 2004 | 04:51 PM
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yo steve,
r&d wicked, and loud, not gr8 round town but full rev no clutch change cant diss.
the same bloke who dyno'd it, all good wen mapped, no det on his det can, 12.3 afr on mine and 0.82-3 on his altronic lambda. but cos of my box i cant hear the engine, ex in 5th gear where its direct drive(quite).
2 and 3 piston let go.
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Old Oct 23, 2004 | 04:56 PM
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Faye- The one you thinking has much wider arches and is a lighter shade of blue (and wasnt a fookin 500+bhp monster with a 6spd R+D dog box )

Danny- Ah yea i think i remember who dynod it. The box sounds ace Fookin pisser the engines done that tho
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Old Oct 23, 2004 | 05:04 PM
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im from broadstairs, 2 miles from margate,
car wasnt on road in 2002 after may, on road in oct 2003 and for the last 3 weeks.
steve rite your thinkin of a non metlic blue one, looks like a dimmer pug on 18's.
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Old Oct 23, 2004 | 05:07 PM
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Yeah broadstairs thats it, me and my ex had a rwd cossie fez lived in hernebay then a few years ago! I think he came got some bits of you or spoke to you about some stuff i remember him saying something about the guy he got stuff of or spoke to from thanet was in the process of building a beast of a cossie fez!

Sounds like you got some beast there I miss driving the rwd fez
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Old Oct 23, 2004 | 05:14 PM
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owen? yeah i spoke to him on the fone in 2002, red mk3.
wot happened to it?
where you at now
i work with someone, who sed it done a bit of weldin on it.
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Old Oct 23, 2004 | 05:27 PM
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Yeah thats him lol Its sitting in his garage still after it blew up I aint spoke to him for a year so i take it that it still is he could not be arsed with it shame really and he won't let me have it to get it sorted out. But it could be any where as last time i saw him i wanted to see the car and he would not let me in the garage it was like he was hiding a dead body in there Im in surrey now! who you work with Chris? he done a bit of welding on it where the tunnel was done for the box it needed a bit more so he sorted it out! And done the engine rebuild which blew up after a few thousand miles
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Old Oct 23, 2004 | 05:36 PM
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no jon simmons, i know a few peeps from bay, whitsable, owen wanted to check mine out, but i woz warned off by my mates who sed be careful, but he never rang bk wen he sed, and the number he gave me didnt work.
are you from hernebay
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Old Oct 23, 2004 | 05:40 PM
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I was from hernebay mate jon simmons i know 2 jons one was one eye jon as he is known and the other did move from hernebay to broadstairs but he certainly never touched the car infact no jon did so there talkin out there arse mate lol Unless this was before my time when the car was just a turbo lol Don't know either of there sirnames
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Old Oct 23, 2004 | 05:42 PM
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yeah jb giving the running commentry in jb styley
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Old Oct 23, 2004 | 05:42 PM
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now thats a coolio fiesta
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Old Oct 23, 2004 | 05:43 PM
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Faye - your talking about When JB waa filming in ALex's cab down the A127 (i have the clip aswell)

The car your talking about isn't Dannys (as Steve has said)

it's this one....

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Old Oct 23, 2004 | 05:59 PM
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Actually i lied doh i forgot about jon with the cossie transit? i think he sold that though now. He used to come round a bit but im sure he never either lol

That fez aint doing it for me smit lol Dannys looks 10 x better
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Old Oct 23, 2004 | 06:10 PM
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Whats a MD240r T4????

Wicked gearbox

I imagine your charge temps will be very high because of the relatively small Turbo...

What cooler do you use?
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Old Oct 23, 2004 | 06:11 PM
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thats the last time i saw it, 2002 usc, woz the old rip speed bosses car, and in 1997ish max power but a volvo yellow then.
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Old Oct 23, 2004 | 06:11 PM
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any pics of ya car mate??? gutted the engines gone
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Old Oct 23, 2004 | 06:13 PM
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Originally Posted by Porkie
Whats a MD240r T4????
am thinking exactly the same
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Old Oct 23, 2004 | 06:13 PM
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Blooody hell

Blue,Wide arched, Cosworth powered Fiesta'a are like dog shit at the moment

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Old Oct 23, 2004 | 06:14 PM
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its md240r turbo dynamics turbo, gt30 comp, gt25/8 ex housin
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Old Oct 23, 2004 | 06:17 PM
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its a A F fab core from his 500 inter, and my own end caps to fit the car,
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Old Oct 23, 2004 | 06:21 PM
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Originally Posted by fiesta cossie
its md240r turbo dynamics turbo, gt30 comp, gt25/8 ex housin
whys that owt to do with a t4 then?
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Old Oct 23, 2004 | 06:24 PM
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Originally Posted by Matt
Originally Posted by fiesta cossie
its md240r turbo dynamics turbo, gt30 comp, gt25/8 ex housin
whys that owt to do with a t4 then?
EXACTLY!
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Old Oct 23, 2004 | 06:24 PM
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infact whats a md240r got do do with the gt series? the 240r is a turbo with its own spec aint it?
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Old Oct 23, 2004 | 06:25 PM
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Default Re: 504 bhp cossie tune

Originally Posted by fiesta cossie
i have a 504bhp 4*4 cossie,
its runnin md240r,
and 8 803's inj set up,
8.6:1,
piper 509's
in car 33psi peak, 31psi held,
on dyno got 447lbft at 5k at 32psi and 504bhp at 7k at 26psi on super unleaded
woz live mapped by my engine bloke a week b4 at 27 psi held with a boost leak, and it just let go on a top speed run,
i have a wb lambda in there, egr and charge temps,
was 12.3afr, 1600 feren hieght and 42 deegrees in take

just gota few questions,

norm charge temps on a 160-180mph run,
max charge temps
best fuelin figure at full chat, eg lambda, afr or %
good norm water temp
max safe water temp
good and safe ex temps

cheers for any help
Reply
Old Oct 23, 2004 | 06:25 PM
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What Exhaust manifold is it on, Has it gone wrong before if so what.

Mark
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Old Oct 23, 2004 | 06:29 PM
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t4 my bad and now edited.
2 wd mani chap,
no not as this spec,
cracked a 205 block and melted a plug on a stg3 spec.
any advise on orginal subject.
cheers danny
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Old Oct 23, 2004 | 06:31 PM
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td designed it from parts of the gt series
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Old Oct 23, 2004 | 06:35 PM
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What plug no did it melt, What fuel pump do you have, How fast was it going when it melted and how long on the throttle,
the Automter egt can you convert the max temp to C,
If you are flat out at 180mph I would like to have seen under 11.9af,
Are you running WI.

Mark
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Old Oct 23, 2004 | 06:38 PM
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Mark will obviously be alot better at me at diagnosing it, but what is your wiring loom like? did one injector fail possibly?
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Old Oct 23, 2004 | 06:45 PM
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plug woz a champion but not a 57/9,
i am runnin a 044 pump, i checked it 4.7ltrs a minute in my car, about 1600 oF =850 oC,
it woz on a run from 30mph to 170mph on my snooper and my bro road angle(7.2k rpm in 6th gear), had been runnin before hand with fan on and bonnet up, oil temp at 85 oC, water at 85 oC, water inj woz fitted that day
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Old Oct 23, 2004 | 06:49 PM
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What piston make are you using and Head gasket, Was it on the same tank of fuel as when mapped, If not what make was it on when mapped and when engine went, water/air temp gauges did you take readings from.

Mark
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Old Oct 23, 2004 | 06:51 PM
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the block crack and melted plug where on 803 and bajoo chip 1.5 bar.
loom woz find on the dyno, but No 2&3 let go together,
it woz my next thing, a pectel loom and and moniter.
mark its your old ecu remapped off cirel.
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Old Oct 23, 2004 | 06:53 PM
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is one 044 pump enough?
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Old Oct 23, 2004 | 06:54 PM
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Who mapped it????????
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Old Oct 23, 2004 | 06:56 PM
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same fuel but after a refill, esso super, off of a pectel moniter, wen he mapped it, and gauge in car didnt move any higher, charge temp is one of mike rainbirds, woz same as the moniter wen mapped.
cosmetic h/g and mahle pistons
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