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2wd Sapphire Cosworth fans not cutting in HELP!!!

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Old Sep 17, 2004 | 09:54 AM
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Default 2wd Sapphire Cosworth fans not cutting in HELP!!!

Hi,

My cossy has just developed a fault when if standing still for a while (5 mins+) the temperature guage will go to the top of normal (before I switch it off) and the fans will not cut in at all. I have checked the fuse and it seems fine.

When driving around it doesn't overheat at all. Only when stationary.

Please help!!!

ScoTTyBEEE...
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Old Sep 17, 2004 | 09:55 AM
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relay.

or the fuse box is melted

fan's dead?

the temp sender in rad not working, try crossing these wires to test
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Old Sep 17, 2004 | 09:55 AM
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better check the connections at the fan and also the relay.
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Old Sep 17, 2004 | 09:57 AM
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as spiky said check the last fuse commomn fault mate
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Old Sep 17, 2004 | 10:00 AM
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Marco what do you mean 'last fuse'. Also what relay do I need to check.

Thx for the FAST ( ) help.



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Old Sep 17, 2004 | 10:33 AM
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bump
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Old Sep 17, 2004 | 10:44 AM
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have you check them all dude???

he means the fuse for the fans, as the fans want so much powre then drain more powre if the fans are struggling and melt the fuse box
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Old Sep 17, 2004 | 10:58 AM
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the fuse for the ice crystal (guessing front heated windsreen) has bubbled up and meleted a bit in the fuse box, could this be causing it?? The actual fan fuse and surrounding plastic is fine. Do you know what number relay I need to check??

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Old Sep 17, 2004 | 11:00 AM
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i dont sorry.


if part of the box hsa melted, under neath the wires might be fooked.
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Old Sep 17, 2004 | 11:09 AM
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no worries, thx anyway.
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Old Sep 17, 2004 | 11:13 AM
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Bridge the wires going to the switch in the rad with a piece of wire between the terminals on the block connector. If the fans come on then the problem is with the switch and not the power supply!
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Old Sep 17, 2004 | 11:16 AM
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The relay you need to be looking at is the yellow one furthest left in the middle row when looking in fusebox from drivers side of car.This is wot happened to mine. HTH
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Old Sep 17, 2004 | 06:13 PM
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Right, turns out it was that fuse I was talking about with the ice crystal for a sign. It's melted a bit around the fuse but works ok if bent in the right direction.

I see what you mean about the 1st fuse!! I wondered why all my dashboard lights, rev counter and thermo guage stopped working!!!

The fan fuse is a 15 but the fans have been uprated, can I put a 20 fuse in??? How can I stop the fuse box MELTING ???

Thx,

ScoTTyBEEE
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Old Sep 17, 2004 | 06:19 PM
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i wired my fans up on their own NEW relay and NEW fuse holder, never have to worry again
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Old Sep 17, 2004 | 06:24 PM
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You will be best of re-wiring the fans, easy enough to do as i did mine

Here is the diagram to re-wire them

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Old Sep 17, 2004 | 06:27 PM
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Cheers guys, spot on
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Old Sep 20, 2004 | 08:41 AM
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Is that rad thermo switch wire 7amp???
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Old Sep 20, 2004 | 08:51 AM
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https://passionford.com/forum/viewto...asc&highlight=

This is what happened to mine, i've got a new loom from Daz C and it will be sorted

Heres the link for the loom and it really is a top peice of kit.

PM him and he will make one up for you when he gets a chance

https://passionford.com/forum/viewtopic.php?t=52658
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Old Sep 20, 2004 | 10:07 AM
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Yeah I spoke to DazC and he's given me some advice on doing it myself. Trouble is I have the car booked in to be tuned on Sat and DazC can't get it done by then.
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Old Sep 20, 2004 | 08:35 PM
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Anyone got any ideas on the ampage of the thermo switch wire???
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Old Sep 20, 2004 | 11:48 PM
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Yeah i think it's 8 Amps, as it's only the control side for the relays so it wont pull a lot of current.

The power side for the fans draws the most on start-up. (about 15-25 Amps i think)
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Old Sep 21, 2004 | 07:56 AM
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Thought so, thanks.
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