my sapph cossie 2wd engine diy build
all coming along nicely,performed a dummy bottom end engine build to measure deck height,and then piston dish volume and head combustion chamber volume to work out cc's....ive got a excellent comp ratio tool and will put a link up for the download later.....had pistons machined to get my required ratio and now should be ready next week....total cost so far is £1520 which includes.......
block- pressure test,refaced and rebored then chemical clean.
head -pressure test,skimmed,chemical clean,new guides/seals,valves lapped,new studs,and reassembly.
sump-chemical clean,steel sump plug insert fitted.
crank checked
mahle .5 o/s pistons
full grp a gasket set
oil pump
mains/big/small ends bearings/big end bolts
cam belt and tensioner
there are a few bits ive still got to get but not urgent as im taking my time and getting it perfect....heres a few pics,theres one of the engine in my spare room (1st floor flat
)as i got pissed off up/down to look at pdf workshop manual so carried it upstairs
that was ok it was the carrying the full bottom end down the stairs on my own that nearly broke my back...what you reckon????









block- pressure test,refaced and rebored then chemical clean.
head -pressure test,skimmed,chemical clean,new guides/seals,valves lapped,new studs,and reassembly.
sump-chemical clean,steel sump plug insert fitted.
crank checked
mahle .5 o/s pistons
full grp a gasket set
oil pump
mains/big/small ends bearings/big end bolts
cam belt and tensioner
there are a few bits ive still got to get but not urgent as im taking my time and getting it perfect....heres a few pics,theres one of the engine in my spare room (1st floor flat
)as i got pissed off up/down to look at pdf workshop manual so carried it upstairs
that was ok it was the carrying the full bottom end down the stairs on my own that nearly broke my back...what you reckon????
link to excellent free compression ratio tool.......................
http://www.maverickracing.co.uk/compratiosoft.htm
mark
http://www.maverickracing.co.uk/compratiosoft.htm
mark
update....engine built now and in,heres a few pics...had cam cover sandblasted and sprayed with engine enamel.....just gotta do the finishing touches tommorow morning and hopefully its running in the afternoon..




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Originally Posted by Rhys
Mice one mate looks top!!!
Is it rebuilt to Std spec!? And is it running now?
Is it rebuilt to Std spec!? And is it running now?

mark
Nice rebuild, Glad you took the time to have the block checked out properly and pressure tested and chemically cleaned.
As you know mines going back together as we speak.
I've worked out your "Cam Sprocket locking tool" Just made up up in the garage, and put it into place ready for dropping the head on. Just waiting for the Exhaust and Inlet Gaskets to arrive on tuesday, Hopefully we'll be running tuesday night.
I see another session of burning the midnight oil coming on.
Jim
As you know mines going back together as we speak.
I've worked out your "Cam Sprocket locking tool" Just made up up in the garage, and put it into place ready for dropping the head on. Just waiting for the Exhaust and Inlet Gaskets to arrive on tuesday, Hopefully we'll be running tuesday night.
I see another session of burning the midnight oil coming on.
Jim
PassionFord Post Whore!!
Joined: Apr 2004
Posts: 4,047
Likes: 0
From: Waterlooville....near Portsmouth
Originally Posted by Jim Green
Nice rebuild, Glad you took the time to have the block checked out properly and pressure tested and chemically cleaned.
As you know mines going back together as we speak.
I've worked out your "Cam Sprocket locking tool" Just made up up in the garage, and put it into place ready for dropping the head on. Just waiting for the Exhaust and Inlet Gaskets to arrive on tuesday, Hopefully we'll be running tuesday night.
I see another session of burning the midnight oil coming on.
Jim
As you know mines going back together as we speak.
I've worked out your "Cam Sprocket locking tool" Just made up up in the garage, and put it into place ready for dropping the head on. Just waiting for the Exhaust and Inlet Gaskets to arrive on tuesday, Hopefully we'll be running tuesday night.
I see another session of burning the midnight oil coming on.
Jim
Top job by the way Mark
Would love to have ago myself with mine if\ when I need too.
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