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Old Nov 9, 2013 | 11:06 AM
  #26  
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sgracing
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Joined: Sep 2013
Posts: 41
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From: cumbria
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so a little more to show

the front inner edge of the bonnet has a large reinforcement where the catch latches on which takes up alot of space , which i want for the airbox

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so i thought i would try something we had a new bonnet with a slight dent in so got it for a tenner . i removed the outer skin and then went about lightening the inner frame and shortening it too

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i then made a new reinforcement and cut it and bent it to the shape of the skin and welded all the cuts so it is curved like the original , not finished yet needs a tidy up

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now there is a larger opening for the airbox !!

now on to the front suspension

well it not ideal on the front limited travel , quite weak and turrets not in best location , if you lower the car you soon run out of damper travel before the body gets low . this ka runs 15 in gravel tyres which is half the problem but the brakes are to big for anything smaller and i dont think me colleague wants to change the brakes !!

so there is no subframe as such just 2 individual wishbone carriers , so i wanted to strengthen these and also bring the gearbox rear mount closer to the gearbox as the original is massive and comes from the body which makes it very long

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now the wishbones are bolted in with a nut and bolt , which is total shite and when there is a force transmitted up the wishbone to the mount it can flex

so i wanted to make it use a boss and i wanted to transmit the force into the shell which will make it much stronger
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on to the gearbox mount i cut the original and used this as a jig
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then back in with the engine and box hold it in position and make the mount on the subframe

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thats it for the moment
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