Ka 1.3 Duratec overheating
Hi. I've been struggling with an overheating problem for a while and I've run out of ideas. These are the symptoms:
The car has always run a bit hot, but lately this has been getting severe. I am constantly having to top up the coolant by several litres a week. The coolant (just water for the moment) boils in the header tank and the pressure is such that the tank has now developed a crack, which adds to the water loss. When the fluid level is correct, the rad is hot all over; when it is low, the rad is luke warm at the top and cold at the bottom. The heater works.
This is what I have tried so far:
Had the engine pressure tested - fine.
Removed the thermostat - no difference, except no heater now.
Flushed the rad - good flow.
Checked the water pump - impeller looks and turns fine.
Flushed through all the hoses I can reach.
Removed thermostat housing - water running through head.
The water flow when the engine is running seems a bit sluggish. I would welcome any suggestions as to what else to try. Cheers