Restorations, Rebuilds & Projects. Restoring her to Concourse? Just getting her running again? Or got a mad project? This is your room.

Cosworth 4x4 into a 1972 Mini

Thread Tools
 
Search this Thread
 
Old 08-12-2009, 03:56 PM
  #41  
LHD220Turbo
10K+ Poster!!
iTrader: (4)
 
LHD220Turbo's Avatar
 
Join Date: Oct 2007
Location: swindon, wiltshire
Posts: 10,654
Received 18 Likes on 15 Posts
Default

power to weight

ultimate sleeper
Old 08-12-2009, 04:07 PM
  #42  
RS-Stian
www.fordclubnorway.no
iTrader: (1)
 
RS-Stian's Avatar
 
Join Date: Sep 2005
Location: Norway
Posts: 597
Likes: 0
Received 1 Like on 1 Post
Default

Holy shit, crazy stuff but lovin' it. Looking forward to updates on this project.

Keep it up
Old 08-12-2009, 07:51 PM
  #43  
xr2john
Passionford Addict
 
xr2john's Avatar
 
Join Date: Dec 2008
Location: Dundee now but from aberdeen
Posts: 2,274
Received 89 Likes on 88 Posts
Default

nutter...
Old 08-12-2009, 08:52 PM
  #44  
kmol468
I'm Finding My Feet Here Now
Thread Starter
iTrader: (6)
 
kmol468's Avatar
 
Join Date: Jun 2009
Location: Oxfordshire
Posts: 138
Likes: 0
Received 1 Like on 1 Post
Default

I'm based in Banbury, but I'm getting people who know what there doing to do the cage and suspension setup. Then I'm going to do all the tidious work like removing all excess brackets, sound deadening, wiring.
I think I might go for some 9x13 superlights as the cxr's are proving problematic as ford105e suggests. That way I can still get some 235 wide r888's
Old 08-12-2009, 09:05 PM
  #45  
Rich_bloor
rich_bloor@hotmail.com
 
Rich_bloor's Avatar
 
Join Date: Oct 2005
Location: Stoke-on-Trent
Posts: 2,243
Likes: 0
Received 0 Likes on 0 Posts
Default

fantastic project !!!
Old 08-12-2009, 09:15 PM
  #46  
Fiesta_ie
Sandpaperman in acction
 
Fiesta_ie's Avatar
 
Join Date: Oct 2007
Location: Lisbon
Posts: 213
Likes: 0
Received 0 Likes on 0 Posts
Default

subscribed
Old 08-12-2009, 10:52 PM
  #47  
SiST
Too many posts.. I need a life!!
iTrader: (1)
 
SiST's Avatar
 
Join Date: Oct 2008
Location: Blackpool
Posts: 669
Likes: 0
Received 0 Likes on 0 Posts
Default

Cant wait to see this evolve!

Crazy project!
Old 09-12-2009, 06:23 AM
  #48  
Mongo
Too many posts.. I need a life!!
 
Mongo's Avatar
 
Join Date: Aug 2005
Location: Oxfordshire
Posts: 757
Likes: 0
Received 0 Likes on 0 Posts
Default

Originally Posted by kmol468
I'm based in Banbury, but I'm getting people who know what there doing to do the cage and suspension setup. Then I'm going to do all the tidious work like removing all excess brackets, sound deadening, wiring.
I think I might go for some 9x13 superlights as the cxr's are proving problematic as ford105e suggests. That way I can still get some 235 wide r888's
Aah cool. I'd love to come and take a look around when things really start taking off and I know Mr.Flower'd love to too. I'm only in wantage.

What's happening engine wise. Not going to need much power in a light little mini, a lot of power's going to be pretty wacky!
Old 09-12-2009, 06:45 AM
  #49  
Dan F
Advanced PassionFord User
 
Dan F's Avatar
 
Join Date: Jan 2008
Location: Lincoln
Posts: 1,838
Received 3 Likes on 3 Posts
Default

Im liking the sound of this project

All the best with it
Old 09-12-2009, 07:49 AM
  #50  
alistairolsen
Advanced PassionFord User
 
alistairolsen's Avatar
 
Join Date: Jan 2005
Location: Glasgow/Oban
Posts: 2,053
Received 8 Likes on 6 Posts
Default

Originally Posted by kmol468
I'm based in Banbury, but I'm getting people who know what there doing to do the cage and suspension setup. Then I'm going to do all the tidious work like removing all excess brackets, sound deadening, wiring.
I think I might go for some 9x13 superlights as the cxr's are proving problematic as ford105e suggests. That way I can still get some 235 wide r888's
I didnt think they went wider than 225 in a 13?
Old 09-12-2009, 05:08 PM
  #51  
atm
Too many posts.. I need a life!!
 
atm's Avatar
 
Join Date: Feb 2007
Location: northern monkey
Posts: 641
Received 7 Likes on 7 Posts
Default

hahaha, oh yeah this one will make you smile!!!
Old 09-12-2009, 05:17 PM
  #52  
kmol468
I'm Finding My Feet Here Now
Thread Starter
iTrader: (6)
 
kmol468's Avatar
 
Join Date: Jun 2009
Location: Oxfordshire
Posts: 138
Likes: 0
Received 1 Like on 1 Post
Default

Originally Posted by alistairolsen
I didnt think they went wider than 225 in a 13?
My apologies, typo, yeah i was just going to get some R888 - 225s.

As for the engine, i was thinking a stage 3 setup with around 350bhp. Hopefully that will keep me quiet for a few months until the craving for more power kicks in!!!
Although i understand that 350bhp should be relatively trouble free and achievable quite easily with a t34 and decent injectors, thinking along the lines of Sieman 55, however i already have some green injectors fitted.

Ive been spending some more money, so i will post up a few pictures of goodies I have accumulated.

Last edited by kmol468; 09-12-2009 at 05:59 PM. Reason: details incorrect
Old 09-12-2009, 06:20 PM
  #53  
XRT_si
PassionFord Post Whore!!
iTrader: (2)
 
XRT_si's Avatar
 
Join Date: Mar 2005
Location: London
Posts: 6,861
Received 54 Likes on 51 Posts
Default

Look foward to seeing this progress!
Old 09-12-2009, 06:29 PM
  #54  
Glenn_
Glennvestite
iTrader: (1)
 
Glenn_'s Avatar
 
Join Date: Jul 2006
Location: Darlington county durham
Posts: 62,755
Received 1,042 Likes on 996 Posts
Default

Need more pics.
Old 10-12-2009, 08:39 PM
  #55  
BIG.GEOFF.H
Too many posts.. I need a life!!
 
BIG.GEOFF.H's Avatar
 
Join Date: Apr 2005
Location: BOLTON-lancashire
Posts: 895
Likes: 0
Received 0 Likes on 0 Posts
Default

cool as fook mini was my first car im a bit to big for em really gunna be a tight fit but it has been done with a V6 4X4 iirc a good few years back cool project and i will deffo be keeping an eye on it. and i would deffo do it for the road as well from the start its free tax for gods sake lol. and will be good to just go out for a spin when ever you want

geoff
Old 10-12-2009, 08:53 PM
  #56  
fezzajsy
10K+ Poster!!
iTrader: (9)
 
fezzajsy's Avatar
 
Join Date: Nov 2004
Location: jeRSey..isles
Posts: 13,596
Received 33 Likes on 33 Posts
Default

mental!!
Old 10-12-2009, 09:04 PM
  #57  
Dicko&Vacant
10K+ Poster!!
iTrader: (3)
 
Dicko&Vacant's Avatar
 
Join Date: Jun 2003
Location: Hartlepool
Posts: 10,956
Likes: 0
Received 0 Likes on 0 Posts
Default

awesome project cant wait to see some more progress
Old 10-12-2009, 10:57 PM
  #58  
WENNY
I've found that life I needed.. It's HERE!!
 
WENNY's Avatar
 
Join Date: Jul 2009
Location: HARTLEPOOL
Posts: 1,108
Likes: 0
Received 1 Like on 1 Post
Default

its not a crazy idea its a excellent one,

what you doing with the width difference
Old 15-12-2009, 05:27 PM
  #59  
Joe Grp4 Escort
Regular Contributor
 
Joe Grp4 Escort's Avatar
 
Join Date: Oct 2007
Location: Whitley Bay
Posts: 338
Received 3 Likes on 3 Posts
Default

Wkd project

Hope theres enough room for everything
Old 15-12-2009, 06:04 PM
  #60  
tommytxr
why o why do i do it!!!!!
 
tommytxr's Avatar
 
Join Date: Jun 2007
Location: harworth doncaster
Posts: 351
Likes: 0
Received 0 Likes on 0 Posts
Default

holy shit
Old 15-12-2009, 06:16 PM
  #61  
steve frs
15000
 
steve frs's Avatar
 
Join Date: Nov 2009
Location: kent
Posts: 17
Likes: 0
Received 0 Likes on 0 Posts
Default

would it not be easier and quicker and more safe if it were space framed and the body fitted to frame work??but then it wouldn't be tax free,,,,,well its an idea to fall back on,,
Old 15-12-2009, 08:49 PM
  #62  
Rides
Too many posts.. I need a life!!
iTrader: (1)
 
Rides's Avatar
 
Join Date: Aug 2006
Location: Newcastle upon tyne
Posts: 553
Likes: 0
Received 0 Likes on 0 Posts
Default

FUCK ME.... that sounds like insane fun deffo keeping an eye on this one
Old 15-12-2009, 09:14 PM
  #63  
dingla rs
PassionFord Post Whore!!
iTrader: (2)
 
dingla rs's Avatar
 
Join Date: Jun 2009
Location: catterick/sunny yorkshire
Posts: 8,308
Received 25 Likes on 23 Posts
Default

lol at sleeper ,shud be some mental fun hope see some up dates soon
Old 16-12-2009, 03:44 PM
  #64  
andycos
Regular Contributor
 
andycos's Avatar
 
Join Date: Jul 2006
Posts: 202
Likes: 0
Received 0 Likes on 0 Posts
Default

Wow, i remember that sierra when it was a few doors up from me.
Its certainly changed !!
Good luck with the mini/cossie..
Old 16-12-2009, 04:17 PM
  #65  
carl/saff
SIERRA RS 4X4 COSWORTH
 
carl/saff's Avatar
 
Join Date: Dec 2008
Location: NORTH LONDON/Co .Antrim
Posts: 673
Received 6 Likes on 5 Posts
Default

Mini - cos !!! great idea !! goodluck
Old 16-12-2009, 04:39 PM
  #66  
cozmeister
More boost Igor!
iTrader: (1)
 
cozmeister's Avatar
 
Join Date: Jun 2005
Location: In my Cosworth
Posts: 3,100
Likes: 0
Received 1 Like on 1 Post
Default

This is the second thread I've found in 5 minutes where a Sierra Cosworth's been destroyed. At least the other was an accidental fire. Is there no-one that wants to keep them in one piece any more? At this rate, it won't be long before a Cosworth powered Sierra will be considered a novelty.

Originally Posted by kmol468
Anyhow lets get onto the project.... purchased a 4x4 sapphire cosworth and an old tax exempt mini... mix them both together and hopefully I will be left with abit of a special track day weapon that will put a smile on my face.
If you'd have actually driven the Sierra before you raped it you would've had a smile on your face and the Mini could've been left to continue doing the honourable thing: desolve.

Last edited by cozmeister; 16-12-2009 at 04:45 PM.
Old 16-12-2009, 05:02 PM
  #67  
andy escos
PassionFord Post Whore!!
iTrader: (1)
 
andy escos's Avatar
 
Join Date: Jun 2008
Location: Sunny Devon
Posts: 6,302
Received 3 Likes on 3 Posts
Default

your absolutely mad ,but i like it lol
Old 16-12-2009, 05:49 PM
  #68  
kmol468
I'm Finding My Feet Here Now
Thread Starter
iTrader: (6)
 
kmol468's Avatar
 
Join Date: Jun 2009
Location: Oxfordshire
Posts: 138
Likes: 0
Received 1 Like on 1 Post
Default

Abit of an update, well just a few more pictures really before the main fabrication begins:

With regards to the width, I will just be running rather large arches, about 9" wide me thinks, but the arches are the last thing that im worried about. It will be running the same width as the cosworth otherwise I would have to have all four drive shafts made up aswell. Maybe something for the future to make it even more of a sleeper.

My apologies to cozmeister, but im sure there are more than two threads of people restoring cosworths to original spec, so it kinda balances it out. I knew it wouldnt please everyone but i feel that the pros outweigh the cons.

Anyway for the pictures:
Cosworth pictures:






Below bracing across the sill and to mark where the mini will come to, hopefully that will be in the sill of the mini! Also I had a go at removing the sound deadening but I didnt get very far!





Mini pictures:











The sills have disappeared ready for the transplant, hopefully the bracing will mate to this vertical panel




Boot floor


How rusty???




And a few goodies.... but im still waiting on my alloys...

R888, with thanks from Reyland


Pedal Box, with thanks from Tony - RS Nuts


YB0611 ready for rebuild


044 Fuel Pump


Updates to continue as and when....
Old 16-12-2009, 07:11 PM
  #69  
cozmeister
More boost Igor!
iTrader: (1)
 
cozmeister's Avatar
 
Join Date: Jun 2005
Location: In my Cosworth
Posts: 3,100
Likes: 0
Received 1 Like on 1 Post
Default

So in order to make more work for yourself later, you're going to use the original drive shafts and make it wider than it is long or tall, and at the same time, cut down the rear propshaft to probably half its length because it's longer than the Mini...

Methinks you haven't thought this through.

Originally Posted by kmol468

My apologies to cozmeister, but im sure there are more than two threads of people restoring cosworths to original spec, so it kinda balances it out. I knew it wouldnt please everyone but i feel that the pros outweigh the cons.
There probably is only 2 Cosworth restorations on here at the moment. But that doesn't mean it's OK to destroy one only to bodge its innards into a nasty old Mini. That's not exactly 'balance'. I welcome restoration threads. They makes a change to seeing Cossies raped for parts. I also like seeing Sierra Cosworths built up into big-power specs suitable for the track, because that's where they came from. It's just a shame you couldn't have made it 3 restoration threads.

As I see it so far, the pros and cons weigh up as follows:

Pros: Rusty arse Mini with more tin worm and less solid steel than every Ford in Europe.
Cons: Perfectly good Sapphire with apparently no rust and an apparently perfectly good engine and running gear.

I understand now. I had my 'upside-down hat' on.

Originally Posted by kmol468
Mini pictures:

How rusty???
Well spotted. The first step to recovery is admitting the problem.

Originally Posted by kmol468
I knew it wouldnt please everyone
That's the second clever thing you've said.

If you're going to wreck a Cosworth in front of Cosworth enthusiasts, expect at least one to hate you for it.

Welcome to passionford by the way.
Old 16-12-2009, 07:23 PM
  #70  
Ginger Will
Too many posts.. I need a life!!
 
Ginger Will's Avatar
 
Join Date: Nov 2006
Posts: 731
Likes: 0
Received 0 Likes on 0 Posts
Default

Chop up the cossie! I think this is a great project. Good luck with it, although it will be manic once you get it running.
Old 16-12-2009, 08:26 PM
  #71  
kmol468
I'm Finding My Feet Here Now
Thread Starter
iTrader: (6)
 
kmol468's Avatar
 
Join Date: Jun 2009
Location: Oxfordshire
Posts: 138
Likes: 0
Received 1 Like on 1 Post
Default

Oh yeah, I expected people not to like what I'm doing, but hey your words aren't going to change what's going to happen.
I respect what your saying, but each to their own I guess
Old 16-12-2009, 09:37 PM
  #72  
WENNY
I've found that life I needed.. It's HERE!!
 
WENNY's Avatar
 
Join Date: Jul 2009
Location: HARTLEPOOL
Posts: 1,108
Likes: 0
Received 1 Like on 1 Post
Default

thats not a 044 fuel pump mate, it has more pressure, its the motorsport 10bar version, so can run more power


and get the old taxi chopped to bits lol
Old 16-12-2009, 09:39 PM
  #73  
rallycross
Too many posts.. I need a life!!
 
rallycross's Avatar
 
Join Date: Aug 2004
Location: Surrey
Posts: 937
Likes: 0
Received 8 Likes on 8 Posts
Default

its a brave project, you must have a lot of experience in fabrication to even start it.


One question, why start off with a rotten mini? why not use a good shell? (looks from the pics to be well rotten~)

good luck with it , will be amazing when/if completed
Old 16-12-2009, 09:47 PM
  #74  
paul16v
Monte 087
 
paul16v's Avatar
 
Join Date: Sep 2004
Location: Hartlepool
Posts: 4,242
Likes: 0
Received 6 Likes on 2 Posts
Default

Cozmeister calm down dear its up to him what he does with HIS car's, its not the first saph that has been chopped up for a project and it deffo wont be the last each to there own and all that.

I think its a wicked project, big balls for attempting it
Old 16-12-2009, 09:51 PM
  #75  
dingla rs
PassionFord Post Whore!!
iTrader: (2)
 
dingla rs's Avatar
 
Join Date: Jun 2009
Location: catterick/sunny yorkshire
Posts: 8,308
Received 25 Likes on 23 Posts
Default

Originally Posted by cozmeister
So in order to make more work for yourself later, you're going to use the original drive shafts and make it wider than it is long or tall, and at the same time, cut down the rear propshaft to probably half its length because it's longer than the Mini...

Methinks you haven't thought this through.



There probably is only 2 Cosworth restorations on here at the moment. But that doesn't mean it's OK to destroy one only to bodge its innards into a nasty old Mini. That's not exactly 'balance'. I welcome restoration threads. They makes a change to seeing Cossies raped for parts. I also like seeing Sierra Cosworths built up into big-power specs suitable for the track, because that's where they came from. It's just a shame you couldn't have made it 3 restoration threads.

As I see it so far, the pros and cons weigh up as follows:

Pros: Rusty arse Mini with more tin worm and less solid steel than every Ford in Europe.
Cons: Perfectly good Sapphire with apparently no rust and an apparently perfectly good engine and running gear.

I understand now. I had my 'upside-down hat' on.



Well spotted. The first step to recovery is admitting the problem.



That's the second clever thing you've said.

If you're going to wreck a Cosworth in front of Cosworth enthusiasts, expect at least one to hate you for it.

Welcome to passionford by the way.

guessing you dont like my thread as i got 2 cut up cossie floors in my garage

get the cossie cut up there plenty the old boots still left on the road
Old 16-12-2009, 09:51 PM
  #76  
kmol468
I'm Finding My Feet Here Now
Thread Starter
iTrader: (6)
 
kmol468's Avatar
 
Join Date: Jun 2009
Location: Oxfordshire
Posts: 138
Likes: 0
Received 1 Like on 1 Post
Default

It's interesting about the fuel pump. It has the same part number as the 044 but I will look further into it, cheers.

I wish I could take all the credit for completing this project but I am getting help! As to using the (rusty) mini, I initially thought there wouldn't really be any of it left once the cutting was completed so I thought to stick with it and just use it. The panels are cheap enough just to pick up and fit when needs be.
Old 16-12-2009, 09:54 PM
  #77  
WENNY
I've found that life I needed.. It's HERE!!
 
WENNY's Avatar
 
Join Date: Jul 2009
Location: HARTLEPOOL
Posts: 1,108
Likes: 0
Received 1 Like on 1 Post
Default

i was running one of them pumps at 550bhp when the 044 ran out of puff,
Old 16-12-2009, 09:59 PM
  #78  
kmol468
I'm Finding My Feet Here Now
Thread Starter
iTrader: (6)
 
kmol468's Avatar
 
Join Date: Jun 2009
Location: Oxfordshire
Posts: 138
Likes: 0
Received 1 Like on 1 Post
Default

Oh 550bhp would be nice! (grins) Although I think that kinda power might be abit over the top! It's nice to think that I could potentially bump up the power later though. (obviously with supporting mods though!)
Old 16-12-2009, 10:32 PM
  #79  
WENNY
I've found that life I needed.. It's HERE!!
 
WENNY's Avatar
 
Join Date: Jul 2009
Location: HARTLEPOOL
Posts: 1,108
Likes: 0
Received 1 Like on 1 Post
Default

ye maybe a bit short for handling that kind of power on bends
Old 19-12-2009, 01:17 PM
  #80  
Glenn_
Glennvestite
iTrader: (1)
 
Glenn_'s Avatar
 
Join Date: Jul 2006
Location: Darlington county durham
Posts: 62,755
Received 1,042 Likes on 996 Posts
Default

It will go like fook with standard power never mind 550bhp lol.


Quick Reply: Cosworth 4x4 into a 1972 Mini



All times are GMT. The time now is 03:45 PM.