Fiesta XR2i Rallysprint Car
 

Hi everyone,
My name is Andrzej (Andrew) and I'm from Poland.

I have been using Fiesta XR2i 1990 for 6 years. The car serves me as a rally car and has undergone a number of modifications since then.
I would like to describe and present the final modifications and my idea for XR2i Rallysprint by Bobson :)
The general assumption is to start in rallies and rallysprints in the class up to 2000cm3 capacity. The goal is ~ 900kg weight and 200PS + N/A

Engine:
- 2.0 NGA
- Pipercams 285H, OBP Vernier Pulleys
- Inlet valves + 1mm (in plans) and full machining of the head
- ITB based on GSXR1300 trumpets + Saab Turbo injectors
- forged pistons Wossner 12:1 and forged connecting rods
- balanced crankshaft, suppressed flywheel (from 8.6kg to 4.2kg)
- baffles in an oil sump, 13 rows oil cooler with thermostat
- polyurethane engine mounts
- dedicated (according to calculations) exhaust manifold and the rest of the exhaust (in plans)
- EasyEcu 3+ standalone computer with a multifunction display

Transmission:
- Fiesta MK6 TDCi housing
- Torsen Val Racing 50% 10Kg
- hybrid gears and main gear ratio 200km/h@7500rpm
- 4-blade sinter clutch
- Vibratechnix box mounts

Braking system:
- rally pedalbox with adjustable braking force distribution front/rear
- front discs 280mm ST150 or 300mm ST170 (under 15 "rim)
- Focus MK1 rear discs, braking force corrector
- hydraulic handbrake

Body:
- XR2i package, RST bonnet
- extended safety cage according to Annex J
- bucket seats, seats mounts for the floor in accordance with Annex J

Suspenion:
- Gaz Gold coilover kit
- Powerflex Black Series bushings
- RS Turbo ball joints
- power steering 2.8 with electrohydraulic pump
- Fiesta MK5 rear beam with two anti roll bars

Photos:
engine parts:
http://www.ford-tech.pl/album_pic.php?pic_id=338.jpg
http://www.ford-tech.pl/album_pic.php?pic_id=349.jpg
http://www.ford-tech.pl/album_pic.php?pic_id=546.jpg
http://www.ford-tech.pl/album_pic.php?pic_id=549.jpg
http://www.ford-tech.pl/album_pic.php?pic_id=1224.jpg
http://www.ford-tech.pl/album_pic.php?pic_id=1228.jpg
http://www.ford-tech.pl/album_pic.php?pic_id=1233.jpg
http://www.ford-tech.pl/album_pic.php?pic_id=1234.jpg
http://www.ford-tech.pl/album_pic.php?pic_id=1279.jpg
http://www.ford-tech.pl/album_pic.php?pic_id=1280.jpg
http://www.ford-tech.pl/album_pic.php?pic_id=1320.jpg

gearbox:
http://www.ford-tech.pl/album_pic.php?pic_id=783.jpg
http://www.ford-tech.pl/album_pic.php?pic_id=821.jpg
http://www.ford-tech.pl/album_pic.php?pic_id=1132.jpg

suspenion:
http://www.ford-tech.pl/album_pic.php?pic_id=784.jpg
http://www.ford-tech.pl/album_pic.php?pic_id=867.jpg
http://www.ford-tech.pl/album_pic.php?pic_id=915.jpg
http://www.ford-tech.pl/album_pic.php?pic_id=1101.jpg
http://www.ford-tech.pl/album_pic.php?pic_id=1100.jpg

pedalbox
http://www.ford-tech.pl/album_pic.php?pic_id=1298.jpg

http://www.ford-tech.pl/album_pic.php?pic_id=715.jpg
http://www.ford-tech.pl/album_pic.php?pic_id=714.jpg
http://www.ford-tech.pl/album_pic.php?pic_id=702.jpg
http://www.ford-tech.pl/album_pic.php?pic_id=763.jpg
http://www.ford-tech.pl/album_pic.php?pic_id=886.jpg
http://www.ford-tech.pl/album_pic.php?pic_id=887.jpg

Very cool car.

Very cool .. and welcome to PF ..keep us updated with all you work .

Hi and welcome to PF. Cool track car you have.

That looks like good fun

Cool project!