PassionFord - Ford Focus, Escort & RS Forum Discussion

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-   -   Gooon2 370bhp shonky old Rover (https://passionford.com/forum/restorations-rebuilds-and-projects/413273-gooon2-370bhp-shonky-old-rover.html)

Ratty 02-12-2011 07:41 AM

Gooon2 370bhp shonky old Rover
 
Folowing on from the Maestro

Day one

https://img.photobucket.com/albums/v...pphy/mgzr3.jpg
https://img.photobucket.com/albums/v...pphy/MGZR2.jpg
https://img.photobucket.com/albums/v...pphy/MGZR1.jpg

As it looks now, almost ready for the weld in roll cage, which I'm not looking forward to fitting (due to arrive in about 10 days)

http://www.chippers.me.uk/gallery/zr...9/P1000433.JPG
http://www.chippers.me.uk/gallery/zr...9/P1000452.JPG
http://www.chippers.me.uk/gallery/zr...9/P1000454.JPG

The cage thats going in

https://img.photobucket.com/albums/v...hy/rover25.jpg

carlo 02-12-2011 07:43 AM

Nice one what engine ?

t3 dan 02-12-2011 07:50 AM

No messing about. Good luck with the build.

Ratty 02-12-2011 07:58 AM


Originally Posted by carlo (Post 5718668)
Nice one what engine ?

Gooony's T16 engine, box and diff is being fitted, should be making a start on the mounts this weekend and rebuilding the rear beam with new poly bushes and camber plates

nevsrevs 02-12-2011 10:07 PM

keep it up lads, soon be spring at its going to be track time, cant wait to see all the new cars up combe next year, including ours..

Lo@der 03-12-2011 06:59 AM

Gooon will be sadly missed RIP:(



Could you not of got a better colour zr John ? Ginger and green should never be seen :cry:

Ratty 03-12-2011 04:53 PM

Loader just remember to move that shed of yours out the way of the Bogie :p

nevsrevs 15-04-2012 10:11 PM

updates lads combe is less than two weeks away, and we will be upset if your cars not out?

nevsrevs 27-04-2012 08:21 PM

COME ON BOYS, its combe tomo keep a eye out.

Ratty 03-05-2012 08:38 AM

Sorry for no updates, but work is running us both into the ground right now and the car is no where near completion

But the cage is finished
Pedal box fitted

Making up the seat mounts, brake brakets and mockup drive shafts this weekend

It'll be at least 3 months before its out for the first time I'm afraid

The scaffolding

http://www.chippers.me.uk/gallery/zr/20120121/cage1.jpg
http://www.chippers.me.uk/gallery/zr/20120121/cage2.jpg
http://www.chippers.me.uk/gallery/zr/20120121/cage3.jpg

James_RScos 03-05-2012 11:36 AM

Loving the cage :)

nevsrevs 03-05-2012 07:42 PM

keep chipping away lads, hope to catch up with you at a track later in the summer then.. :king:

Lo@der 03-05-2012 08:24 PM

Thats a shame your gonna miss bristol and swindon day , Gonna have to be the darwin day in oct then john.

Ratty 19-11-2012 06:05 PM

Due to one thing or another its been a long time since I've been able to do any work on the car but today I managed to get down to the unit to have a play with the new suspension.

Avo remotes fitted

Car now looking less like a 4x4 :cool:

http://www.chippers.me.uk/gallery/zr/20121118/side.jpg

Adjustable top mounts also fitted for a little bit of extra camber :D

http://www.chippers.me.uk/gallery/zr...118/camber.jpg

Caliper brakets made and 330mm front brakes now fitted with brembo radials

http://chippers.me.uk/gallery/zr/20121119/brakes.jpg

dingla rs 19-11-2012 06:16 PM

you would not believe how many of these i had on jig for cliping a wheel on the curb an crabbing :cry: cage should stiffen it up abit :DD:

Ratty 19-11-2012 06:47 PM


Originally Posted by dingla rs (Post 6093848)
cage should stiffen it up abit :DD:

I bloody hope so :cry:

nevsrevs 19-11-2012 09:06 PM

Better be ready for next years season chaps, keep it up

Jasesapphy 09-12-2012 08:24 PM

Evo 80mm intercooler ordered
Drive shafts ordered

Looking at lightweight bonnet to match tailgate

Ratty 30-04-2013 01:27 PM

Finally pulled my finger out and did some work

http://www.chippers.me.uk/gallery/zr...8/IMAG0009.jpg
http://www.chippers.me.uk/gallery/zr...8/IMAG0010.jpg

http://www.chippers.me.uk/gallery/zr...8/IMAG0019.jpg

Richie. 30-04-2013 04:10 PM

Will it be ready for RS Combe ?

Ratty 30-04-2013 06:05 PM

I dunno, still have to paint the outside and then bolt it back together

Minirotty 30-04-2013 06:14 PM

Why doe the wheel well look like it has been cut out and then welded back in?

Martin-Hadland 30-04-2013 06:20 PM


Originally Posted by Minirotty (Post 6233702)
Why doe the wheel well look like it has been cut out and then welded back in?

That's how they were from the factory.

Be an interesting battle between the ZR's!! :-)

Ratty 30-04-2013 07:02 PM

There very different ZR's so it'll be intresting to compare

Lo@der 30-04-2013 09:09 PM

About feckin time !!

Jasesapphy 02-05-2013 10:10 PM

Ready steady outside prep next, bolt engine in, sort manifold, make exhaust, run brake lines, buy tyres, it's never ending lol

Jasesapphy 10-08-2013 08:58 AM

3 Attachment(s)
Most of outside painted, engine in and started making loom


Attachment 86062

Attachment 86063


Making new wiring loom

Attachment 86064

Glenn_ 10-08-2013 10:47 AM

Top work.Nice project.

NEEDFORSPEED 11-08-2013 11:49 AM

absolutely love these! looking good!

alistairolsen 11-08-2013 05:40 PM

Looking great, the Mrs has a 105 in trophy blue and its great fun to buzz around in!

Jasesapphy 26-08-2013 07:28 PM

2 Attachment(s)
Couple more bits done this weekend

Loom nearly done and in
Few more engine parts in there


Attachment 83734

Attachment 83736

The Underdog 26-08-2013 08:54 PM

top quality work well done.

Ratty 07-09-2013 04:23 PM

M Series manifold modified to take the Cosworth throttle body

http://chippers.me.uk/gallery/zr/201...914_133013.jpg
http://chippers.me.uk/gallery/zr/201...914_133022.jpg

And then onto the fuel lines

http://chippers.me.uk/gallery/zr/201...914_133002.jpg
http://chippers.me.uk/gallery/zr/201...914_132946.jpg

Still need to tig weld the return line at the 90 bend

http://chippers.me.uk/gallery/zr/201...914_132928.jpg

And fix the 044 pump and tank

http://chippers.me.uk/gallery/zr/201...914_132922.jpg

After removing the front of the car including the cross member the RS500 cooler was fitted into place

http://chippers.me.uk/gallery/zr/20140907/P1000440.JPG

Then it was time to warm up the TIG and make a water return pipe

http://chippers.me.uk/gallery/zr/20140907/P1000443.JPG

Whilst the TIG was out it was time to make the air intake

http://chippers.me.uk/gallery/zr/20140907/P1000442.JPG
http://chippers.me.uk/gallery/zr/20140907/P1000441.JPG

Ratty 02-04-2015 07:56 AM

Finally the MIG was dragged out to knock up some alternator brakets

http://chippers.me.uk/gallery/zr/20140907/P1000445.JPG

All fitted into place with MGF hydraulic clutch setup showing

http://chippers.me.uk/gallery/zr/20140907/P1000448.JPG

Alternator brackets done and mounted

http://www.chippers.me.uk/gallery/zr...2/P1000595.JPG

Electric waper pump going in

http://www.chippers.me.uk/gallery/zr...2/P1000579.JPG

Electric power steering pump going in

http://www.chippers.me.uk/gallery/zr...2/P1000585.JPG

Last of the boost pipes being fabricated, just the welding to do

http://www.chippers.me.uk/gallery/zr...2/P1000589.JPG

Top water hose

http://www.chippers.me.uk/gallery/zr...2/P1000591.JPG

Hydraulic clutch done, incorporating coil pack mount

http://www.chippers.me.uk/gallery/zr...2/P1000597.JPG
http://www.chippers.me.uk/gallery/zr...2/P1000599.JPG

Rear brake lines going in

http://www.chippers.me.uk/gallery/zr...2/P1000596.JPG

Quickshift made ready to fit when the box goes back in

http://www.chippers.me.uk/gallery/zr...2/P1000578.JPG

Spherical rear top mounts fitted, plus fuel pump wiring and pipe work completed

http://chippers.me.uk/gallery/zr/20141027/P1000604.JPG

Ratty 02-04-2015 07:56 AM

Whilst playing with wires I decided to replace all the dash gauges for Stack ones

http://chippers.me.uk/gallery/zr/20141027/P1000606.JPG

Downpipe closeups

http://www.chippers.me.uk/gallery/zr...8/P1000622.JPG
http://www.chippers.me.uk/gallery/zr...8/P1000621.JPG

Doors done

http://www.chippers.me.uk/gallery/zr...8/P1000623.JPG
http://www.chippers.me.uk/gallery/zr...8/P1000624.JPG

Tailgate lightened

http://www.chippers.me.uk/gallery/zr...8/P1000625.JPG

Fibreglass bonnet fitted

http://www.chippers.me.uk/gallery/zr...8/P1000613.JPG

Front engine mount made up

http://www.chippers.me.uk/gallery/zr...8/P1000616.JPG

Oil cooler fitted and connected

http://www.chippers.me.uk/gallery/zr...8/P1000626.JPG
http://www.chippers.me.uk/gallery/zr...8/P1000627.JPG

Front engine mount fininshed and VibraTechnics installed

http://www.chippers.me.uk/gallery/zr...9/P1000643.JPG
http://www.chippers.me.uk/gallery/zr...9/P1000652.JPG

I wasn't happy with the pedal box so I cut the floor and bulkhead out, modified the pedal box and moved it all down and forward

Manged to get another 60mm of leg room

http://www.chippers.me.uk/gallery/zr...9/P1000661.JPG
http://www.chippers.me.uk/gallery/zr...9/P1000656.JPG
http://www.chippers.me.uk/gallery/zr...9/P1000657.JPG

Finally started fitting the door cards

http://www.chippers.me.uk/gallery/zr...9/P1000649.JPG

Got the car weighed with all remaining parts in the car along with fluids and it came in at 930kg which isn't too bad considering the T16 weight

mrknifey 02-04-2015 08:26 AM

The T16 weighs and absolute ton! Good effort on the weight of the car I say!

nevsrevs 02-04-2015 08:44 PM

Bloody hell, about time we seen some action, missed you guys the last couple of years at combe.

Ratty 03-04-2015 07:00 AM

Hi Nev, its taken a while to get my Mojo back but we are back on course and will be allowed out to play soon :)

costina 03-04-2015 10:39 PM

Was that my old down pipe you cut up?

Coming along.

Paul

JOHNDQ 03-04-2015 11:00 PM

Nice using a ZR myself now instead of the RS2000 for track. Nice build cage is the nuts shame not a K series under bonnet tho ;-)


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