PassionFord - Ford Focus, Escort & RS Forum Discussion

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-   Restorations, Rebuilds & Projects. (https://passionford.com/forum/restorations-rebuilds-and-projects-29/)
-   -   My escort cosworth project/ tidy up. (https://passionford.com/forum/restorations-rebuilds-and-projects/214123-my-escort-cosworth-project-tidy-up.html)

dan le moignan 27-11-2007 01:07 PM

My escort cosworth project/ tidy up.
 
Hi,
had my escort cosworth about a month now, so it was time to start pulling it apart. its a large turbo on a k plate with 40k on the clock.
this is how it was when i got it last month;
https://img.photobucket.com/albums/v...Picture065.jpg
https://img.photobucket.com/albums/v...Picture066.jpg
https://img.photobucket.com/albums/v...Picture067.jpg
https://img.photobucket.com/albums/v...Picture071.jpg

First job was to remove the front bumper so i could fit the standard head lights back in, fit some rs500 fog light grills and take the bumper mesh and brackets off for powder coating.
the bumper is off at the moment as im ordering a c/c front bib and hockey sticks in matt carbon look :cool:
I have also removed the chrome sill covers and replaced them with some realy nice carbon fibre jobbies from Radman :top:
https://img.photobucket.com/albums/v...Picture076.jpg

next job was to remove the interior, remove all the ice install/cables and fit the nice new centre console and gear gaitor that was provided with the car!, also had to remove a gear stick lock that was fitted to the car and came up through the console!
https://img.photobucket.com/albums/v...Picture077.jpg
https://img.photobucket.com/albums/v...Picture078.jpg

:eek: it has a boot now!! full tool kit is present and the std towing eye still with the ford sticker on it:)
interior is back in, but need to go to ford and order some plastic sill cover screws and need a black allen headed bolt that holds the rear bench in place!.

https://img.photobucket.com/albums/v...Picture074.jpg

bumper hung in place to see what the grills look like! also may see the carbon bumper grill blanks also from Radman!
ive also wax oiled all the metal on the car behind the bumper.
thats it for now, next on the want list is a set of konis on a 30mm drop, and either some rondells or new shape mo's in anthresite:D also would like an msd stage 3 set up at some point :top:
i can see iam going to spend sh*t loads on this car :DD:

maxest 27-11-2007 01:21 PM

Looks superb! Crying out for amber indicators though!

Brian 27-11-2007 02:12 PM

:cool: :cool: :cool:


Brian

MATCOS 27-11-2007 04:13 PM

I have some old style MO's in Anthracite with new tyres for sale and I'm just down the road if that helps :top: :top: :top:

dan le moignan 27-11-2007 04:51 PM

Thanks Matt but im realy after the new style ones. wont be buying wheels for abit, as ive also got a vauxhall nova on autronic sm2 which is at Marks being fettled :D

cozzymatt 27-11-2007 05:30 PM

looked better wit the other headlights i think.. nice car though :clap:

dan le moignan 27-11-2007 05:40 PM

thanks, i realy hate morettes though! thinking about a light smoke for the the indicators? so they blend in with the fog light grills?

maxest 29-11-2007 09:29 AM


Originally Posted by dan le moignan
thanks, i realy hate morettes though! thinking about a light smoke for the the indicators? so they blend in with the fog light grills?

No amber deffo! And i've just seen your wanted ad for some ;) :top:

I like it on the azevs too :cool:

danrs2k 29-11-2007 09:41 AM

Nice work mate looks :cool: love the wheels :top:

How much do u want for the morettes? Pm me if u want to sell :DD:

AndyNo1 29-11-2007 09:42 AM

Amber FTW!! :top: :top: :top:

KSA-Cossie 29-11-2007 09:45 AM

M8 snap up them old style mo's sharpish :eek: Lovely escos twin headlights and 500 grills for m8 though. :top:

dan le moignan 20-12-2007 01:25 PM

well been busy getting some bits and bobs!
i payed ford a visit and got some amber indicators and repeaters, also got a new set of plastic screws that screw the sill covers down as some of myne were rounded!, also ordered a pair of rear bench bolts as one of myne was silver and one was the proper ford one. Also got my koni adjustables through today, will be fitted with some -30mm springs.
Lastly Mike R is sorting me a creative carbon bib and hockey stick set up in matt finish! :top:
Just trying to tell my self not to order some monte rims from Paul R!.

https://img.photobucket.com/albums/v...v/DSC00572.jpg
https://img.photobucket.com/albums/v...v/DSC00573.jpg

Sticky. 20-12-2007 01:49 PM

Didn't look like it needed anything doing in the 1st place. Good luck with it all mate.

Loving the amber look :cool:

dan le moignan 20-12-2007 01:56 PM

Thanks Paul,
Its in good condition, but i think where it had the big audio set up, some screws had been miss layed etc when the interior was removed to run the 20miles of cables etc :cry: , at least it's all now proper ford screws and fixings :D
can't believe i have not wanted a part so far that is nil stock/nls :eek:

dan le moignan 17-05-2008 04:51 PM

Forgot about this thread!
So will do a small update upto where iam

satin strut tops,
http://img.photobucket.com/albums/v2...v/DSC00590.jpg

the usual coil udgrade,
http://img.photobucket.com/albums/v2...v/DSC00591.jpg

other parts fitted,
http://img.photobucket.com/albums/v2...v/DSC00584.jpg
http://img.photobucket.com/albums/v2...v/DSC00586.jpg

horns cleaned up
http://img.photobucket.com/albums/v2...v/DSC00593.jpg

http://img.photobucket.com/albums/v2...v/DSC00595.jpg
http://img.photobucket.com/albums/v2...v/DSC00605.jpg

engine bay was to grubby, so attacked it with de-greaser,
http://img.photobucket.com/albums/v2...v/DSC00601.jpg
http://img.photobucket.com/albums/v2...v/DSC00602.jpg
http://img.photobucket.com/albums/v2...v/DSC00603.jpg
http://img.photobucket.com/albums/v2...v/DSC00604.jpg

pulled out the arch liners and gave the inner arches a good scrub/strip, then re stone chipped the middle as per standard (no pics of the finnished article though)
http://img.photobucket.com/albums/v2...v/DSC00629.jpg
http://img.photobucket.com/albums/v2...v/DSC00627.jpg
http://img.photobucket.com/albums/v2...v/DSC00634.jpg

stripped the turret areas for a good clean up--in pro
http://img.photobucket.com/albums/v2...v/DSC00631.jpg

dan le moignan 17-05-2008 04:57 PM

http://img.photobucket.com/albums/v2...v/DSC00635.jpg
http://img.photobucket.com/albums/v2...v/DSC00636.jpg

Then these arrived! so fitted them up. along with the koni adjustables and the 30mm cobra springs,

http://img.photobucket.com/albums/v2...v/DSC00638.jpg

http://img.photobucket.com/albums/v211/dan16v/mag.jpg

http://img.photobucket.com/albums/v2...16v/escos3.jpg

Then decided to strip the interior again to shampoo the carpet!
http://img.photobucket.com/albums/v211/dan16v/int1.jpg
http://img.photobucket.com/albums/v211/dan16v/water.jpg
http://img.photobucket.com/albums/v2...16v/carpet.jpg

also fitted some new rear lights as the old ones had some very small cracks in

made up a patch out of heat resistant mat for the area behind the down pipe, as the standard lagging stuff looked tired!
http://img.photobucket.com/albums/v211/dan16v/temp1.jpg

job i have just completed was ditching the multi plugs after some advice from other members,
http://img.photobucket.com/albums/v211/dan16v/wire1.jpg
http://img.photobucket.com/albums/v211/dan16v/wire2.jpg

no finnished pics yet, but it looks really good and all the wires are in the same plastic type ducting that the standard loom comes in!

http://img.photobucket.com/albums/v211/dan16v/cos11.jpg

thats it at the mo! only other thing ive done is fitted all new scuff panels and rear speaker parcel shelf support plastics from ford!

Homer. 17-05-2008 05:13 PM

looking good mate :clap:

jonnyrsturbo 17-05-2008 05:15 PM

lovely mate

love the monte wheels

Harris. 17-05-2008 07:08 PM

Looks really nice ,best colour too ;-)

KSA-Cossie 17-05-2008 07:49 PM

Pure sex on wheels m8

TrevCos 17-05-2008 07:53 PM

I have to say I'm not usually keen on white cars mate, but that looks brilliant, especially with those wheels on! :grin:

cap no car 17-05-2008 11:53 PM

:respekt:think thats the nicest looking escoz ive seen in a long time!

Twins 18-05-2008 12:03 AM

That looks the nuts :clap:

Sticky. 18-05-2008 09:15 AM

Perfect....:top:

paul16v 18-05-2008 09:17 AM

I love white escort's, looks really nice fella!

Ryan 18-05-2008 09:52 AM

pm where you are in southampton, im in chandlers ford, so about 5 miles from you.

was going to say you must have only just got it, as i've never seen it about.

maxest 18-05-2008 10:03 AM

Looking well, are you putting graphics on the wheels?

dan le moignan 18-05-2008 10:18 AM

ryan pm'd!

Im not sure about the graphics yet, i like them with out! i will swap over to the flat metal centre caps though.

michael harbour 18-05-2008 10:12 PM

are you selling the twin head lamps?

Ryan 18-05-2008 10:14 PM

ahh not too far out at all then mate. will have to meet up one day and admire that very clean escort.

dan le moignan 19-05-2008 04:20 PM

Deffo Ryan! being honest both sides could do with being re sprayed, but im not that bothered at the moment!, i have just started the car after soldering the loom and re fitting the interior, every thing is fine except i dont think the fuel gauge is working! its sat on the red line! i know it had under quarter of a tank but i dont think it was on the red! Does any one know where the fuel gauge wires run? ie would this be a fault from soldering the engine loom or disturbing something when re-fitting the interior? DOH!

dan le moignan 19-05-2008 05:49 PM

Got some motivation today, so re fitted the arch liners with the new torx bolts :D (no great pictures though!)

http://img.photobucket.com/albums/v211/dan16v/arch4.jpg

Also a finished shot of the coil area, looks alot neater imo!

http://img.photobucket.com/albums/v211/dan16v/arch1.jpg
http://img.photobucket.com/albums/v211/dan16v/arch2.jpg

http://img.photobucket.com/albums/v211/dan16v/arch3.jpg

dan le moignan 30-05-2008 07:58 PM

was going to put the car on the road this week but the weather turned rubbish so done this instead,

http://img.photobucket.com/albums/v2...16v/strip1.jpg

was thinking of getting a roose hose kit, any one know if any of the hoses run under the inlet? as if so i may aswell get the kit now and fit them whilst its all removed!

trevCOSS 30-05-2008 09:16 PM

nice looking car, I have a soft spot for a white escos, good work your doing as well

dan le moignan 03-12-2018 05:34 PM

Fast forward from 2008:cry:
Paint and put back together by Dave Pritchard in 2016 after being off the road since 2008!
He also added a paddle clutch and hydraulic clutch setup which works great
Top job and been faultless since

https://cimg4.ibsrv.net/gimg/passion...5a6e0f53d.jpeg
https://cimg5.ibsrv.net/gimg/passion...98eef18ee.jpeg
https://cimg6.ibsrv.net/gimg/passion...b9bf7d9e9.jpeg
https://cimg7.ibsrv.net/gimg/passion...d2daee59c.jpeg
https://cimg9.ibsrv.net/gimg/passion...b55ea9afd.jpeg
https://cimg5.ibsrv.net/gimg/passion...7a0fffd22.jpeg
https://cimg6.ibsrv.net/gimg/passion...8c7935bad.jpeg
​​​​​​

smiley 03-12-2018 05:42 PM

Very nice mate

dan le moignan 03-12-2018 05:43 PM


https://cimg4.ibsrv.net/gimg/passion...1971e39bc.jpeg
https://cimg5.ibsrv.net/gimg/passion...278a09f89.jpeg
https://cimg7.ibsrv.net/gimg/passion...125fa875f.jpeg
https://cimg8.ibsrv.net/gimg/passion...cca678533.jpeg
https://cimg9.ibsrv.net/gimg/passion...7bc058327.jpeg
Was stage 3 msd setup on .55 t34, then went to msd 380 kit with 55lb Siemens and goes well for what it is.
For peace of mind Car went back to Dave for look over and Pete Dougherty gearbox with straight cut 2nd and 3rd gears.
poly diff mount and a few other bits which transformed the iffy rear steer handling

Mad_Mat 03-12-2018 05:43 PM

Looking good Dan. White cossies always look right. I need an escos in my life.

Caddyshack 03-12-2018 05:44 PM

Wow, beautiful car

dan le moignan 03-12-2018 05:51 PM

Did castle coombe this year, put some federal 595rsr tyres on and stiffened up the konis and car was spot on all day and passed allbut one of the cars on the track the whole day.
After that changed the 330 4 pot ap’s to cp5555 6 pots. And 355 rotors.

https://cimg0.ibsrv.net/gimg/passion...28a8f418f.jpeg
https://cimg1.ibsrv.net/gimg/passion...878565e9f.jpeg
https://cimg3.ibsrv.net/gimg/passion...8fcb3b6c8.jpeg
https://cimg5.ibsrv.net/gimg/passion...597424bea.jpeg
https://cimg1.ibsrv.net/gimg/passion...6509e0d41.jpeg
https://cimg3.ibsrv.net/gimg/passion...dc6044d68.jpeg


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