hydraulic clutch conversion
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From: Bangor N.I.
has anyone ever converted a cossy clutch to operate using hydraulic fluid system & do away with the cable & is there much involved?
Martin Reyland do such a conversion, he frequents this board from time to time.
Here's a link to his profile. https://passionford.com/forum/profil...wprofile&u=328
Here's a link to his profile. https://passionford.com/forum/profil...wprofile&u=328
Its not a difficult conversion, you can buy the hydraulic release bearing for
130 dollars plus shipping, i got mine from summit racing, part no HRE 8288
it comes complete with ajustable pedastools, Then youve got to modify the
pedal box, to take the mastercylinder, although you could just buy one
all ready moddified, usually incorparating brake bias , from the likes of
rallydesign or demontweeks, the its a case of running the lines to and from
Its deffo worth doing, and i would never go back to a cable
although
saying that its not a 10 minuit conversion. good luck with it
130 dollars plus shipping, i got mine from summit racing, part no HRE 8288
it comes complete with ajustable pedastools, Then youve got to modify the
pedal box, to take the mastercylinder, although you could just buy one
all ready moddified, usually incorparating brake bias , from the likes of
rallydesign or demontweeks, the its a case of running the lines to and from
Its deffo worth doing, and i would never go back to a cable
althoughsaying that its not a 10 minuit conversion. good luck with it
ive got a tilton kit for mine the kit was Ł301.75 for everything inc pipes its a tilton 600 series the part numbers are
tlt61-612 release bearing retainer borg warner t5
tlt61-601 adj face bearing
i got it from grandprix raceware unit 1 silverstone circuit nn128tn
tel 01327 855585
www.gprdirect.com yuo will need to get your bell housing machined out by about 5mm
i bought a peddle box already sorted from peter lloyd ralling
not fitted it yet as so cant comment on what its like but its another option for you
tlt61-612 release bearing retainer borg warner t5
tlt61-601 adj face bearing
i got it from grandprix raceware unit 1 silverstone circuit nn128tn
tel 01327 855585
www.gprdirect.com yuo will need to get your bell housing machined out by about 5mm
i bought a peddle box already sorted from peter lloyd ralling
not fitted it yet as so cant comment on what its like but its another option for you
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Mini's have had them since 1959, glad to see the cossie finally catching up 
Joking aside though, point im making is that there are lots of standard cars out there with a hydraulic clutch system you could nick if you dont mind doing a bit of fabrication to get it to fit your car.
The pedal end of things is likely to be more awkward to fit than the box end of things.

Joking aside though, point im making is that there are lots of standard cars out there with a hydraulic clutch system you could nick if you dont mind doing a bit of fabrication to get it to fit your car.
The pedal end of things is likely to be more awkward to fit than the box end of things.
I have the Reyland hydraulic conversion on my car and it is without doubt, one of the best things I have had done
.
In fact I would say that for any high powered 4x4s, it is pretty much essential when running a paddle clutch.
.In fact I would say that for any high powered 4x4s, it is pretty much essential when running a paddle clutch.
For the un-informed among us, what exactly is the advantage of a hydraulic system over a cable-based system?
I assume you can apply greater force and you can vary the volume of pressure far easier? Hence more control?
I assume you can apply greater force and you can vary the volume of pressure far easier? Hence more control?
It fully releases and fully engages the clutch EVERY time (which increase the life of the clutch by a huuuuuuuuuuuuuge margin), offers perfect feel / control and there is no cable to stretch etc.
Originally Posted by cossierich330
Does it also take away the on or off sort of problem that comes with a paddle clutch. Lots of people say the clutch is either on or off and there isnt anything in between 
Lot of people have obviously never driven a car with a paddle clutch and are perpetuating here-say
Hi lads did a hydraulic clutch conversion on my rear wheel drive puma
1st I machined down the t5 bearing carrier to accept the boss see pics
Then I made a boss to take the cylinder nose APC5 from Burton power only Ł79.00
Total conversion cost about Ł100
Thanks taffy (AKA Brynavon motorsport)



1st I machined down the t5 bearing carrier to accept the boss see pics
Then I made a boss to take the cylinder nose APC5 from Burton power only Ł79.00
Total conversion cost about Ł100
Thanks taffy (AKA Brynavon motorsport)



I have had Reyland hydraulic clutch conversion to my 3dr
it uses the same clutch pedal slightly modded and the same pedal box
i all so use the AP racing heavy duty cover with a AP 6 plate clutch and the pedal feels like a 1.1 fiesta pop
best thing i ever done to that car
worth everypenny
Marco
it uses the same clutch pedal slightly modded and the same pedal box
i all so use the AP racing heavy duty cover with a AP 6 plate clutch and the pedal feels like a 1.1 fiesta pop
best thing i ever done to that car
worth everypenny
Marco
Originally Posted by taffy
Hi lads did a hydraulic clutch conversion on my rear wheel drive puma
1st I machined down the t5 bearing carrier to accept the boss see pics
Then I made a boss to take the cylinder nose APC5 from Burton power only Ł79.00
Total conversion cost about Ł100
Thanks taffy (AKA Brynavon motorsport)




1st I machined down the t5 bearing carrier to accept the boss see pics
Then I made a boss to take the cylinder nose APC5 from Burton power only Ł79.00
Total conversion cost about Ł100
Thanks taffy (AKA Brynavon motorsport)




i know what is involed in doing this i dont this to mine and a customers engine build
there lot of work involved and martooon does it all at a very good price i muat say
i pass all my none engine customers on to martoon cuz i dont want the hasel for that price
there lot of work involved and martooon does it all at a very good price i muat say
i pass all my none engine customers on to martoon cuz i dont want the hasel for that price
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