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-   -   4wd cossie/skyline gearbox (https://passionford.com/forum/general-car-related-discussion/312894-4wd-cossie-skyline-gearbox.html)

jonesymk2 10-08-2009 06:13 PM

4wd cossie/skyline gearbox
 
whats involved with this conversion,i know 2 props would need to be made,gearbox adapter plate,what mods are needed on the tunnel,what clutch would be used,how much power can the skyline box take,what is the best box to use e.g r32,r33,r34 or are they all the same,can the boxes be switched between 2wd and 4wd

Less. 10-08-2009 06:17 PM

bet person too ask would martin @ Reyland

graham c 08-10-2009 08:20 PM

any nearer on this conversion ? info would be good

xr4x4rs 08-10-2009 11:02 PM

im doing my tunnel at the min on my escos, will post pics up in my resto when ive finished at the weekend

its not a small job and with the adaptor plate teh gearbox has to move back 2cms more than where a cossi box would be, so this means it may sit higher, ive done mine so its sits higher but its straight so even if ive made it to high at least i know its not going to touch anywhere

but luckily on teh escort cossies the centre console is a open style for the tunnel unlike the sierra one where it runs flat against the tunnel so i can still run all my interior, sierras i dont think its possible as the tunnel would need raising anyhow

Kverna 09-10-2009 07:40 AM

R32 box is adjustable between 2wd and 4x4, the others (r33, r34) is automatic between the two when wheels spin(If I remember correctly)

The org. prop -> front diff can be used iirc, new one for the rear. Reyland does bells for the os geiken box, but I think he got the connections to get one made for the standard one also, if you pay :)

If you go this route, please, please give ikeya in japan a call. He makes an sequential shifter for skyline boxes, so you use the clutchpedal as normal, but the stick is sequential <3
Google Ikeya formula

Gordon1 09-10-2009 08:14 AM

we are just about to start doing a 5 speed skyline box conversion

grcossie 09-10-2009 09:49 AM


Originally Posted by Kverna (Post 4443254)
R32 box is adjustable between 2wd and 4x4, the others (r33, r34) is automatic between the two when wheels spin(If I remember correctly)

The org. prop -> front diff can be used iirc, new one for the rear. Reyland does bells for the os geiken box, but I think he got the connections to get one made for the standard one also, if you pay :)

If you go this route, please, please give ikeya in japan a call. He makes an sequential shifter for skyline boxes, so you use the clutchpedal as normal, but the stick is sequential <3
Google Ikeya formula

On oe skyline box, you need to use an adapter plate or weld bells on. Skyline box, is 40kg heavier than mt75 box, thats alot.

graham c 09-10-2009 04:17 PM

but if you can lauch and thrash it and it dont break sod the 40 kg

Martin-Hadland 09-10-2009 05:10 PM


Originally Posted by Kverna (Post 4443254)
R32 box is adjustable between 2wd and 4x4, the others (r33, r34) is automatic between the two when wheels spin(If I remember correctly)

Wrong! Do you actually know the difference between an R32 & an R33 box?

focus 4x4 09-10-2009 05:23 PM


Originally Posted by Martin-Reyland (Post 4444081)
Wrong! Do you actually know the difference between an R32 & an R33 box?

And what the hell would you know?

Martin-Hadland 09-10-2009 05:25 PM


Originally Posted by focus 4x4 (Post 4444102)
And what the hell would you know?

;-)

focus 4x4 09-10-2009 05:27 PM

You da man who does !!!

Lamb Souvla 09-10-2009 05:28 PM

LOL and it starts.

xr4x4rs 09-10-2009 06:11 PM

im sure the r32 and r33 can run rwd and 4wd im sure even teh r34 can

end of the day theer are all electronically controlled for teh 4wd system the r34 being the most adavnced out ther lot but the r32 and r33 are very similar

ill either be using a r32 or r33 as ive been using a r32 box for the tunnel build, i will look into the r34 as its a 6 speed and a getrag box so i know its going to be bullet prrof, but im sure there longer due to extra gear but i need to measure one to see how much difference there is as i may just get one in with my tunnel mods ive done

only time will tell, but ive finished the top half just got to dress up the welds, and ill finish the udnerneath up over the weekend or next week depending how busy i am

grcossie 09-10-2009 06:59 PM


Originally Posted by graham c (Post 4444001)
but if you can lauch and thrash it and it dont break sod the 40 kg

Well of course, but you would feel the extra kg. It`s hard and expencive to get 40 kg off in other parts

xr4x4rs 09-10-2009 07:07 PM

i carnt see it being 40kg heavier

i can lift a cossie box and i can just lift a skyline box on my own and its no where near 40kg heaveier, maybe 15-20kg max

xr4x4rs 09-10-2009 08:28 PM

some pics

will do a write up in resto when ive finished it, but this will give you the general idea of whats involved, i still need to dress the welds up so still looks a mess at the min and still need to do underneath but youcan see how much works involved, and my seat still moves forwards and back wards :yesay:

http://img.photobucket.com/albums/v5...DSC00077-1.jpg

http://img.photobucket.com/albums/v5...DSC00078-1.jpg

http://img.photobucket.com/albums/v5...DSC00079-1.jpg

http://img.photobucket.com/albums/v5...DSC00080-1.jpg

http://img.photobucket.com/albums/v5...DSC00081-1.jpg

http://img.photobucket.com/albums/v5...DSC00082-1.jpg

http://img.photobucket.com/albums/v5...DSC00083-1.jpg

http://img.photobucket.com/albums/v5...DSC00085-1.jpg

http://img.photobucket.com/albums/v5...DSC00086-1.jpg

http://img.photobucket.com/albums/v5...s/DSC00087.jpg

http://img.photobucket.com/albums/v5...s/DSC00088.jpg

http://img.photobucket.com/albums/v5...s/DSC00089.jpg

http://img.photobucket.com/albums/v5...s/DSC00090.jpg

http://img.photobucket.com/albums/v5...s/DSC00091.jpg

http://img.photobucket.com/albums/v5...s/DSC00092.jpg

http://img.photobucket.com/albums/v5...s/DSC00093.jpg

http://img.photobucket.com/albums/v5...s/DSC00094.jpg

http://img.photobucket.com/albums/v5...s/DSC00095.jpg

:eek::666:

Kverna 09-10-2009 08:31 PM


Originally Posted by Martin-Reyland (Post 4444081)
Wrong! Do you actually know the difference between an R32 & an R33 box?

Hmm I have read somewhere that only the r32 can lock to rwd, and r33/r34 ones does this automatic. But please enlighten me :)

markk 09-10-2009 08:36 PM

http://img.photobucket.com/albums/v5...s/DSC00089.jpg

WTF have you cut this out with your teeth ?

http://img.photobucket.com/albums/v5...s/DSC00095.jpg

:shocked:

xr4x4rs 09-10-2009 08:39 PM

lol. what it was is i didnt want to move the gearbox to lose position so i drilled it and snipped it, it was then cleaned up with a linisher sander to get the shape it doesnt look like that now :cry:

graham c 10-10-2009 09:22 AM


Originally Posted by grcossie (Post 4444317)
Well of course, but you would feel the extra kg. It`s hard and expencive to get 40 kg off in other parts

but i,ve only got 2 seats and a cage in the mk1?

graham c 10-01-2010 12:00 PM

any more news on this conversion

snoopaloopa 10-01-2010 12:58 PM

Seems to becoming a popular conversion as my mates in the middle of doing it on his xr4x4, he stripped third gear on the mt75 a while back so needs a stronger box, he seems to like a challenge :)

KSA-Cossie 10-01-2010 01:01 PM


Originally Posted by focus 4x4 (Post 4444102)
And what the hell would you know?

ROFLOL :cry::cry::cry::cry: Quite a lot i imagine. :007:

scoooby slayer 10-01-2010 01:14 PM


Originally Posted by Kverna (Post 4444524)
Hmm I have read somewhere that only the r32 can lock to rwd, and r33/r34 ones does this automatic. But please enlighten me :)

on an r32 you pull a fuse (got a switch on mine) and it disables the 4wd and abs.

when i spoke to richard bell at rsp about dynoing my car he said as hes only got a 2wd dyno with the r33s and r34s they have to pull the front propshaft to disable the 4wd. so i assume it cant be disabled electrically or they would do it.

lead_foot 10-01-2010 01:19 PM

Can't you depressurise the center diff for 'towing mode' as specified in the owners manual?

xr4x4rs 10-01-2010 03:15 PM

all the transfer boxs use the same design, they have fulid to pressurise the plates to activate the 4wd, r32s yes pull the fuse out which turns off the ecu i think, unsure on r33 or r34s though, but im going to be running ar33 or hopefully a r34 box and will have the pump on a switch for rwd and 4wd

saph4be 10-01-2010 04:00 PM

how do you get round to mating the box to the engine then?

graham c 10-01-2010 04:45 PM

think you can get a sandwich plate but martin ant got back to me

xr4x4rs 10-01-2010 05:34 PM

there will be an apdaptor plate, but the gearbox will also require a mod i think as the starter motor hole is on turbo side so this will need to be chopped off as it will get in the way of the exhaust and then modded to suit the new location on other side, this is the only downside i can see oh and the main shaft is thicker

scarabman 22-03-2010 12:59 AM

there's quite alot to consider before undertaking this conversion,i am currently in the planning/prep stage with this box on my xr4x4 twin turbo,if you weld the bellhousing then it has to be spot on,and you have to take into consideration that the bell housing will warp slightly when being welded,so allow a bit of room for manovure.
i got my r33gtr vspec box input shaft ground down to 14.9mm so i could keep the standard v6 spigot bearing,the v6 bellhousing was machined together with the r33 box and you have to get the input shaft protrusion right,adaptor plates could be made but it will just make the gearbox longer than it already is but a big plus would be you won't need to strip the box down,you would just need to bring the spigot bearing out with an adaptor,if you move the box back then the clutch arm travel will also be moved,loads of thing to watch out for on these.
I know welding is the only way i could do it,no off the shelf parts for the old v6,a proper cast would be a bit stronger but would not be worth it unless i could sell a few hundred off them,not worth the hassle either,i have gone for a pull type twin plate and modified a 2.8 flywheel as no matter what i did the 2.9 flywheel was too thick and the push type slave cylinder would not sit right with front diff and exhaust,i hope the clutch is good enough as i've only got 280-290bhp but nearing 400ftlbs of torque,hence why i'm doing this conversion,broken a few mt75's and can't really afford 5k upwards for a decent box.

http://i162.photobucket.com/albums/t...r4x4/007-2.jpg

http://i162.photobucket.com/albums/t...dxr4x4/222.jpg

http://i162.photobucket.com/albums/t...r4x4/001-1.jpg

bad boy rs 22-03-2010 07:50 AM

me mates r32 has switchable 2wd

graham c 20-04-2010 10:22 AM

any more news on this is it working yet ?

-beefy- 20-04-2010 05:31 PM

deffo an intresting read !!!!!

Lamb Souvla 20-04-2010 05:49 PM

All the skyline boxes can be switched to 4x4, 2wd and a few different ratios in between.
There is a Sky Lab controller which can be bought relatively cheaply to do this.
The R32 is the only one you can "pull a fuse" on.
R32 and R33 boxes are very very strong 5 speeds, even regarded by some to be stronger than the 6 speed R34 box.
And weight wise I would imagine that the 4wd system with the fluid pumps are the extra and they can be positioned more centrally on the car so help weight distribution.
Check the Jap sites, mainly Skyline owners club and GTR owners club, plenty of info regarding boxes on there.

Mike

graham c 20-04-2010 06:01 PM

got a box now, so need to collect the stuff its a winter thing :top:

graham c 20-04-2010 06:14 PM

the sky lab controller bet you need all the wiring and ecu out of the skyliner to ? most people just have a pump which presures the box up, think thats how lloyd had his

xr4x4rs 20-04-2010 06:29 PM

the skyline gearbox ecu works off speed sensors, abs sensors and all sorts, to wire it all up would be a complete nightmare

Saaamon 20-04-2010 06:44 PM

Thats some tidy welding.

smitsturbo 20-04-2010 08:04 PM

what sort of costs for a gearbox, what soprt of power/torque would a standard r32 box take?


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