Ford Sierra/Sapphire/RS500 Cosworth This forum is for discussion of all things pertaining to the Ford Sierra Cosworth.

Hydraulic clutch conversions?

Thread Tools
 
Search this Thread
 
Old Jun 6, 2015 | 07:26 PM
  #1  
The Enigma's Avatar
The Enigma
Thread Starter
Regular Contributor
 
Joined: Jul 2013
Posts: 299
Likes: 8
From: CORNWALL!
Default Hydraulic clutch conversions?

Does anyone on here have a hydraulic clutch conversion? I'm really struggling with the AP 6 paddle clutch in my car, and wondered will a hydraulic conversion solve the problem of the very heavy clutch pedal? The only kit I can find is the Reyland one, as it's 2wd it says I need the bellhousing mod as well so I'm looking at 450 in parts and then labour to fit it. Is there any other kits about and does anyone have an idea how long it would take to fit for a decent mechanic?

Cheers Rich
Reply
Old Jun 6, 2015 | 07:34 PM
  #2  
Cossy Mike's Avatar
Cossy Mike
PassionFord Post Whore!!
iTrader: (4)
 
Joined: Aug 2007
Posts: 4,136
Likes: 60
From: Tyne and Wear
Default

Originally Posted by The Enigma
Does anyone on here have a hydraulic clutch conversion? I'm really struggling with the AP 6 paddle clutch in my car, and wondered will a hydraulic conversion solve the problem of the very heavy clutch pedal? The only kit I can find is the Reyland one, as it's 2wd it says I need the bellhousing mod as well so I'm looking at 450 in parts and then labour to fit it. Is there any other kits about and does anyone have an idea how long it would take to fit for a decent mechanic?

Cheers Rich
Buy the bits yourself and fit it yourself, save Ł100's
Reply
Old Jun 6, 2015 | 07:39 PM
  #3  
The Enigma's Avatar
The Enigma
Thread Starter
Regular Contributor
 
Joined: Jul 2013
Posts: 299
Likes: 8
From: CORNWALL!
Default

Originally Posted by saphcosmike
Buy the bits yourself and fit it yourself, save Ł100's
Any idea where I could get the parts from?

Cheers Rich
Reply
Old Jun 6, 2015 | 10:12 PM
  #4  
dissmalrs's Avatar
dissmalrs
Regular Contributor
 
Joined: Jan 2006
Posts: 325
Likes: 3
From: ESSEX
Default

I'm just doing this now. It's easy on a 4x4. And needs a little welding or s plate made up for the t5

I got a master cylinder from burtons .700 gerling non integral one removed the rachet of the pedal and used the pin to go through a rose joint made a plate up to fit to the bulk head.

On the gear box I'm fitting a slave cylinder from a e30 bmw ther Cheep as on eBay but I spent a little extra to get a better quality one

It's only 3 8mm holes and a few nuts and bolts and I'm just looking at the clutch fork now

The piping is 7/16 unf feed to the master cylinder and 3/8 unf out the master cylinder is 10mm metric I'm ordering -3 hose and fittings tonight





I hope some of my rambling helps

Last edited by dissmalrs; Jun 6, 2015 at 10:14 PM.
Reply
Old Jun 7, 2015 | 05:46 AM
  #5  
Cossy Mike's Avatar
Cossy Mike
PassionFord Post Whore!!
iTrader: (4)
 
Joined: Aug 2007
Posts: 4,136
Likes: 60
From: Tyne and Wear
Default

Perfect

The only bits I need are the actual slave and master cylinder now.

I looked at the AP master cylinder but at Ł130 they can keep it.

Ill go for a girling one.

What slave cylinder did you go for if you don't mind me asking? As I can only find cheap and nasty ones.

Thanks!
Reply
Old Jun 7, 2015 | 07:50 AM
  #6  
dissmalrs's Avatar
dissmalrs
Regular Contributor
 
Joined: Jan 2006
Posts: 325
Likes: 3
From: ESSEX
Default

I'll have to look mate it was not exspenceive to be fair Ł40 I think
Reply
Old Jun 7, 2015 | 08:08 AM
  #7  
Caddyshack's Avatar
Caddyshack
10K+ Poster!!
 
Joined: Mar 2013
Posts: 10,837
Likes: 1,033
From: Guildford
Default

I have got a reyland slave unused going spare.
Reply
Old Jun 7, 2015 | 03:10 PM
  #8  
Cos500's Avatar
Cos500
I've found that life I needed.. It's HERE!!
 
Joined: May 2004
Posts: 1,190
Likes: 82
From: on ere at the mo
Default

Think I used a landrover master cylinder and a mondeo 1.8 slave, whole lot cost less than Ł100, no need to pay stupid money
Reply
Old Jun 7, 2015 | 05:31 PM
  #9  
dissmalrs's Avatar
dissmalrs
Regular Contributor
 
Joined: Jan 2006
Posts: 325
Likes: 3
From: ESSEX
Default

Yeah it's easy to do as well
Reply
Old Jun 7, 2015 | 09:18 PM
  #10  
Toe Knee's Avatar
Toe Knee
PassionFord Post Whore!!
iTrader: (2)
 
Joined: May 2003
Posts: 5,438
Likes: 6
From: Sussex
Default

There's a company that sells all the bits on eBay bar the plate for the bulkhead for Ł200.

As said you have to mod the 2wd box, my car is stripped at mo so makes life a lot easier lol, if you search google images you can see what needs doing to the box
Reply
Old Jun 8, 2015 | 12:02 PM
  #11  
Cossy Mike's Avatar
Cossy Mike
PassionFord Post Whore!!
iTrader: (4)
 
Joined: Aug 2007
Posts: 4,136
Likes: 60
From: Tyne and Wear
Default

Does anyone have any idea where or how to make one of these?

Looks like a bit of aluminium rounded down in the middle to weld onto the clutch fork

Reply
Old Jun 8, 2015 | 12:25 PM
  #12  
ajamesc's Avatar
ajamesc
cossie fan (unluckerly)
15 Year Member
Liked
Loved
Community Favorite
 
Joined: Nov 2009
Posts: 9,798
Likes: 435
From: hampshire
Default

Mines a wilwood .70 master and bmw e30 slave. Hoses and fittings from torques. Inlet an4 outlet an3 I used teflon hose and fittings. Rose joint and fluid bottle also from eBay. Bulkhead plate I made myself
Reply
Old Jun 8, 2015 | 10:07 PM
  #13  
The Enigma's Avatar
The Enigma
Thread Starter
Regular Contributor
 
Joined: Jul 2013
Posts: 299
Likes: 8
From: CORNWALL!
Default

Originally Posted by Toe Knee
There's a company that sells all the bits on eBay bar the plate for the bulkhead for Ł200.

As said you have to mod the 2wd box, my car is stripped at mo so makes life a lot easier lol, if you search google images you can see what needs doing to the box
Do you have a link to the ebay listing as I have had a look but can't see it?

Cheers
Reply
Old Jun 8, 2015 | 11:40 PM
  #14  
ajamesc's Avatar
ajamesc
cossie fan (unluckerly)
15 Year Member
Liked
Loved
Community Favorite
 
Joined: Nov 2009
Posts: 9,798
Likes: 435
From: hampshire
Default

You can do it for less than 100!
Reply
Old Jun 9, 2015 | 08:37 AM
  #15  
Caddyshack's Avatar
Caddyshack
10K+ Poster!!
 
Joined: Mar 2013
Posts: 10,837
Likes: 1,033
From: Guildford
Default

You should get the Slave that I posted today along with the weld on boss and the 2 bolts for the slave.
Reply
Old Jun 9, 2015 | 08:32 PM
  #16  
The Enigma's Avatar
The Enigma
Thread Starter
Regular Contributor
 
Joined: Jul 2013
Posts: 299
Likes: 8
From: CORNWALL!
Default

Does anyone know if the Land Rover series 2 master cylinder people use is compatible with the slave cylinder in the Reyland kit? It looks very similar.
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
mk3ste
Restorations, Rebuilds & Projects.
19
Oct 17, 2021 10:09 AM
arkeye
Ford Focus ST
1
Feb 20, 2016 01:22 PM
PRO-LINE MOTORSPORT
General Car Related Discussion.
5
Sep 28, 2015 09:54 PM




All times are GMT. The time now is 09:53 PM.