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Cosworth fuel rails

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Old May 9, 2015 | 03:35 PM
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Default Cosworth fuel rails

Hi All
I'm on with a mk2 YB Install and My fuel rail/reg pipes are quite small ?
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I was intending to use 8mm fuel pipe for feed and return !
Are there different fuel rails with slightly bigger pipes I'm sure I used 8mm pipe on another YB conversion I did ?
Thanks Paul
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Old May 9, 2015 | 04:25 PM
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That's massive pipe! Most use -6! Mine is -6 return and -8 feed and that's for 650bhp
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Old May 9, 2015 | 06:03 PM
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Originally Posted by ajamesc
That's massive pipe! Most use -6! Mine is -6 return and -8 feed and that's for 650bhp
Thanks for reply , Are both your rail ends the same size like mine ? And If they are how do you reduce it to -6 for the return ?
I've a blank canvas so can use anything to fit my rail within reason
Cheers paul

Last edited by paulmex; May 9, 2015 at 06:09 PM.
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Old May 9, 2015 | 06:05 PM
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My rail is modded to centre feed which is -8 iver end is a -6 fuel return. I'm sure -6 is a little larger or the same as standard
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Old May 9, 2015 | 06:52 PM
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Originally Posted by ajamesc
My rail is modded to centre feed which is -8 iver end is a -6 fuel return. I'm sure -6 is a little larger or the same as standard
Thanks again , mines only 300bhp so I might be better off using -6 for both on mine and keeping it simple ,
I would only need to change my tank return as that's -8 at the moment ,
One more thing any idea why someone would go to the trouble of welding the 2 halfs of the inlet together ????
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I've bought a replacement one, But I wonder how much boost someone ran to require welding it
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Old May 9, 2015 | 06:55 PM
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Maybe they had an air leak and couldn't be arsed to buy a gasket lol is a little odd!
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Old May 9, 2015 | 07:15 PM
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Originally Posted by ajamesc
Maybe they had an air leak and couldn't be arsed to buy a gasket lol is a little odd!
Id not thought of that one wish I could weld alloy as good as them tho
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Old May 10, 2015 | 09:43 PM
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Originally Posted by ajamesc
That's massive pipe! Most use -6! Mine is -6 return and -8 feed and that's for 650bhp
You do realise -6 is 3/8" ? ie 10mm ?

The metal fittings will be slightly smaller, but that is the ID of the flexible hoses.

A far cry from 6mm that is used for the factory 8mm OD hard nylon line to press over.

Last edited by stevieturbo; May 10, 2015 at 09:45 PM.
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Old May 10, 2015 | 09:45 PM
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Originally Posted by stevieturbo
You do realise -6 is 3/8" ? ie 10mm ?

The metal fittings will be slightly smaller, but that is the ID of the flexible hoses.

A far cry from 6mm.
as I say above I'm not sure if -6 is the same or larger than standard size but more than enough for most people's needs on a yb
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Old May 11, 2015 | 03:50 PM
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I am sure, -6 is bigger then the OEM pipe/fittings, which is why people upgrade to it.
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Old May 11, 2015 | 05:40 PM
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Originally Posted by stevieturbo
I am sure, -6 is bigger then the OEM pipe/fittings, which is why people upgrade to it.
A fair few up grade as they like the nice shiny aero quip bits lol
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Old May 11, 2015 | 08:51 PM
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Originally Posted by ajamesc
A fair few up grade as they like the nice shiny aero quip bits lol
That's usually why I do it
Got another question to keep you fellas busy ? I've ditched the welded inlet and painted a old 2wd saph one I had , only to find the front mount of the rail doesn't line up with the lug on the inlet
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So am I right in thinking I really need a 2wd rail to match my inlet and I'm guessing my original was off a 4wd or even a escort ?
I can make up a bracket to hold the rail as it will line up with one of the other bolts so it's not a big problem really ! Just another job that takes twice as long as a thought
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Old May 11, 2015 | 09:03 PM
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That's odd maybe that answers the why it's been welded mystery.
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Old May 11, 2015 | 09:11 PM
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2wd and 4wd rails are different, so presumably intake where they mount is different too.


As for the welding, it does seem a strange one.

Last edited by stevieturbo; May 11, 2015 at 09:12 PM.
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Old May 12, 2015 | 09:28 PM
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Cheers for that , will keep my eye open on eBay
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