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4X4 Sapphire Project thread

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Old Mar 10, 2014 | 12:52 PM
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Default 4X4 Sapphire Project thread

Had the car off the road since October, heres a pic of it before I Sorned it:

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This is its current state on my driveway at home:

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At first all I was going to do was change the springs, it had Castle Performance ones on there, so I bought some Ahmed Bayjoo ones to go on the Konis:

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However I then ventured down the slippery slope.....

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All the back end is now stripped out.
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Old Mar 10, 2014 | 12:56 PM
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New parts bought so far:

Rear anti roll bar droplinks

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Powerflex rear ARB bushes

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4X4 Rear CV Boots, Gaitors

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Old Mar 10, 2014 | 12:58 PM
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Petrol tank and strap

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RS Steering Wheel

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Old Mar 10, 2014 | 12:59 PM
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Nice motor mate, nice progress..
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Old Mar 10, 2014 | 01:00 PM
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Sourced another rear trailing arm from Gary at RS Classics as mine was rotten:

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Old Mar 10, 2014 | 01:05 PM
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Then began to underseal underneath the rear near side of the car, As I dont have access to a ramp its been hard progress so far working on the drive but heres some general pics of underneath take from laying on the floor with the camera:

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Old Mar 10, 2014 | 01:09 PM
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Old Mar 10, 2014 | 01:10 PM
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Old Mar 10, 2014 | 01:13 PM
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Discovered a small hole on the offside rear which will need welding up:

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Have a mobile welder round in the next couple of days to sort that, then I can underseal that side.
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Old Mar 10, 2014 | 01:15 PM
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Have sent the rear calipers off to Bigg Red Ltd to have refurbished in silver and have also dropped my rear copper brake lines off to the local motor factors to make me some new ones up.

Thats where I am up to so far. This is the first time ive ever done anything like this so any tips would be greatly appreciated from those of you that have done this before.

Matthew
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Old Mar 10, 2014 | 07:19 PM
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Keep up the good work.
Nice car
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Old Mar 10, 2014 | 07:37 PM
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Looking good matey. Fook painting the floor whack the undersealer on.
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Old Mar 10, 2014 | 08:19 PM
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Looking good mate


Brian
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Old Mar 12, 2014 | 06:53 PM
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Not much of an update but have some new fuel hose and jubiliee clips and new copper brake lines:

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Also the hole has now been welded up:

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Old Mar 12, 2014 | 06:55 PM
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Next on the list is to order some new rear brake discs and pads (I'd love a Reyland 300 kit but I think I am just going to get standard discs and some Ferrodo or EBC pads for now) and also some new bushes for the rear beam. Deciding between either Powerflex ones or standard ones if you can still get them new from Ford?
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Old Mar 12, 2014 | 08:46 PM
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Looks really nice in the first pic, good work.
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Old Mar 12, 2014 | 08:49 PM
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Originally Posted by Matty_C
Next on the list is to order some new rear brake discs and pads (I'd love a Reyland 300 kit but I think I am just going to get standard discs and some Ferrodo or EBC pads for now) and also some new bushes for the rear beam. Deciding between either Powerflex ones or standard ones if you can still get them new from Ford?
Get power flex mate but don't poly bush the trailing arms
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Old Mar 12, 2014 | 09:21 PM
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That trailing arm was close to the spring coming through, I did a similar thing a few years ago and got a bit carried away tooName:  DSCN2053.jpg
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Old Mar 15, 2014 | 09:54 AM
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Looking good mate. I started mine about 3/4 years ago and still haven't finished it!
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Old Apr 6, 2014 | 10:29 AM
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Time for a bit of a progress update:

Undersealed the side where I had the welding done:
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Old Apr 6, 2014 | 10:33 AM
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Fitted the new petrol tank in:
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Old Apr 6, 2014 | 10:35 AM
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Gave the rear shocks a lick of paint and painted the rear driveshafts and built them back up:
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Old Apr 6, 2014 | 10:37 AM
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Rear shocks back on the car:
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Old Apr 6, 2014 | 10:40 AM
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Last edited by Matty_C; Apr 6, 2014 at 10:42 AM.
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Old Apr 6, 2014 | 10:42 AM
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Old Apr 6, 2014 | 10:43 AM
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How much oil came out the diff:
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Old Apr 6, 2014 | 10:44 AM
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Silver paint added:
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Old Apr 6, 2014 | 10:45 AM
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Rear Beam bushes out:
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Undecided on whether to buy new standard ones or powerlex poly ones? What difference will I notice?
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Old Apr 6, 2014 | 10:46 AM
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New diff oil; should have enough to do the front diff as well as its a 2 litre bottle:
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Old Apr 6, 2014 | 10:46 AM
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New rear pads:
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Old Apr 6, 2014 | 10:47 AM
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new fuel flap seal:
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Old Apr 6, 2014 | 10:48 AM
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Got my rear calipers reconditioned by Bigg Red Ltd, only took them six days to turn around:

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Old Apr 6, 2014 | 10:48 AM
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Diff now done:
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Old Apr 6, 2014 | 10:50 AM
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New rear discs:
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Thats where I'm up to so far; next is to strip the rear trailing arms down, get the rear beam powdercoated and paint the rear ARB.
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Old Apr 6, 2014 | 11:05 AM
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Nice work!

Been meaning to change to filler seal on mine for years, never got round to it... How do you get the funnel bit out?!
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Old Apr 6, 2014 | 11:26 AM
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nice progress matty, nice to see it again and that its in good hands, keep it up
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Old Jun 4, 2014 | 06:19 PM
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About time to update my restoration thread:

I took the rear beam and trailing arms to the powdercoaters and had them done in gloss black and painted the rear arb yellow to match the rear shocks.
I also bought new rear trailing arm bearings from Graham Goode and fitted those and fitted new powerflex rear beam bushes. Then rebuilt the rear back together.
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Old Jun 4, 2014 | 06:25 PM
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Old Jun 4, 2014 | 06:28 PM
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Then put it back onto the car along with the rear brakes:

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Old Jun 4, 2014 | 06:30 PM
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Just a few jobs left on the rear now; bleed the brakes and clean and fit the exhaust, then I can drop it down on its wheels add fuel turn it round and start on the front end!
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