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2003 Ford Fiesta 1.4 16v, No spark on 2&3

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Old Jul 29, 2013 | 04:33 PM
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Default 2003 Ford Fiesta 1.4 16v, No spark on 2&3

As above really,
Had a mate bring his Fiesta round mine Saturday with a misfire on No2.
Replaced the Coil pack with a known good 2nd hand one and it was fine,

He popped back round yesterday and it was only firing on 1 & 4.
Running terrible as you would imagine.

Bought a new Coil pack today and fitted it but still no spark on 2 & 3.
Replaced leads with some old ones we had here and still no spark on the same 2 cylinders.

Checked all fuses, none blown.

Only code stored on ECU is a misfire on No.2

Is there a known fault with these?

I notice there are 3 wires that go into the coil,

As a guess I would say.....

1 earth
2 lives?

Does 2 & 3 get the power from the same wire?

If so how can I check for power at the ECU?
Does it sound like the ECU is damaged?

Please help.

Last edited by Mark_; Jul 29, 2013 at 04:34 PM.
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Old Jul 30, 2013 | 05:07 PM
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Anyone?
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Old Jul 30, 2013 | 05:43 PM
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OK, coil gets feed from ignition on the centre pin, and the ECU grounds the outside pins to fire the coil.

How I check this is with a 'noid' light (basically a low wattage bulb) you could check it with a multi meter or an LED!

One probe in the centre then the other in each of the outer pins in turn (coil disconnected) crank it over you should get a switching voltage on each. Hope I've explained it well enough?

If it doesn't it's either the coil drivers in the ECU are foooked or a wiring fault.

Sometimes a failed coil pack can spike the ECU.

It's not that common, I've probably done 2 or 3 over the years, last one on a Puma about 5 years ago.

Last edited by GVK.; Jul 30, 2013 at 06:26 PM.
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Old Jul 30, 2013 | 05:58 PM
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You can also if you can get yours hands on a loom diagram or auto data and disconnect the ecu and do a resistance test on the 3 wires to eliminate the loom
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Old Jul 30, 2013 | 06:09 PM
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You didn't mention it in your post, but have you changed the plugs? A failed coilpack on my old Fiesta took the plugs with it!
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Old Jul 30, 2013 | 06:13 PM
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That is a good point, also most coils work in pairs so if a plug is breaking down it can shut that cylinder out
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Old Jul 30, 2013 | 06:16 PM
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Originally Posted by gingerturbo
You can also if you can get yours hands on a loom diagram or auto data and disconnect the ecu and do a resistance test on the 3 wires to eliminate the loom
The switching wires come from the ECU but the power comes from power hold relay usually.
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Old Jul 30, 2013 | 06:31 PM
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Oh ok nearly everything is negatively switched now days then I take it, noid(LED) is the best way as said by"GVK"
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Old Jul 30, 2013 | 07:49 PM
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sorry to hijack the thread, but I have a similar problem, 52 plate fiesta 1.4 petrol, all working fine and now just fails to start and has no spark at all?

Any ideas?
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Old Jul 30, 2013 | 07:55 PM
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If you can get a diagnostic machine on it but it could be the crank sensor? Coil pack, immobiliser?
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Old Jul 30, 2013 | 08:02 PM
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Nothing comes up on machine, no error codes?
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Old Jul 30, 2013 | 08:06 PM
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Fuel? Has it got compression try cleaning the plugs up and refitting them
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Old Jul 30, 2013 | 08:11 PM
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Originally Posted by matts1
Nothing comes up on machine, no error codes?
Can the machine you've tried access live data? See if there's an RPM signal on cranking.
(assuming it cranks of course!)
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Old Jul 30, 2013 | 08:14 PM
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Cheers guys, ill try tomorrow,

also, Its not the plugs. if you pull the lead off slightly you can hear and see the spark jumping on the 2 good cylinders, There is nothing from the other 2.

I have a led light tester here in the tool box so Ill try that.

Thanks once again. I suspect the ECU is damaged.

Can it be repaired?
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Old Jul 30, 2013 | 08:18 PM
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Also its worth saying that the middle and far right wires have the same colour trace, but the left wire is totally different to the other 2. would the middle wires still be the live feed even though it has the same colour trace?


Infact I think I have answered that myself as the middle and right wires go back to the ECu and the left wire doesn't so I guess the left wire would be the live feed?
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Old Jul 30, 2013 | 08:23 PM
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On all the ones I've ever seen the centre pin is the live and the outer two are the 'trigger' wires from the ECU.

Worth trying one of the ECU repair people such as BBA reman to see if they can repair these, as I got a price for a Ford exchange ECU for a Focus the other day as it's not switching the fan on, and the price was shocking! Ł990 + vat!!
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Old Jul 30, 2013 | 08:31 PM
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Are these ECU's coded or can I fit one from a scrappy?
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Old Jul 30, 2013 | 08:36 PM
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Need the PATS learning to the car/keys by someone with IDS and an ETIS log in for the access codes, some lock smiths can do these nowadays.

If you got the original repaired if possible, it would be easier.
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Old Jul 30, 2013 | 08:40 PM
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Ok, Thanks for your help,
I will try with a multi meter and my light tester. Will post up tomorrow evening once Im back from Tatton Park
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Old Jul 30, 2013 | 09:20 PM
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i know of a lot of these that loose the coil drivers in the PCM,
Focus do the same also.

only way i check them is with an oscilloscope for pulses
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Old Jul 30, 2013 | 09:36 PM
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Ideally yes, but not everyone has a 'scope... LED test is fine imo.

As I posted earlier, I've seen a couple or 3 over the years, do you see the problem more often?

Last edited by GVK.; Jul 30, 2013 at 09:37 PM.
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Old Jul 31, 2013 | 07:19 AM
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Intresting.Im looking forward to hearing the out come.
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Old Jul 31, 2013 | 12:21 PM
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Originally Posted by gingerturbo
If you can get a diagnostic machine on it but it could be the crank sensor? Coil pack, immobiliser?
Won't be any of that, in 2 of those cases it would not run at all, in addition OP said he has tried a coil pack!

Imo, the most likely cause is the PCM (drivers more specifically) as suggested by GVK, hence why it fires on two.

Martin
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Old Jul 31, 2013 | 12:21 PM
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common for the ecus to fail, same as on the duratec ka's etc


some people repair them for Ł175
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Old Jul 31, 2013 | 01:00 PM
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I reckon coil driver in the ecu has failed for 2+3.as these sit on front of the battery they sometimes collect water.drill off the shear bolt carefully and check for any water damage.

if it is the ecu then you will need to replace the coil again even though its new as it will be chicken and egg scenario constantly
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Old Jul 31, 2013 | 01:45 PM
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Originally Posted by martysmartie
Won't be any of that, in 2 of those cases it would not run at all, in addition OP said he has tried a coil pack!

Imo, the most likely cause is the PCM (drivers more specifically) as suggested by GVK, hence why it fires on two.

Martin
To save any confusion, there are 2 different people with 2 different problems, Mark has the misfire on 2+3 and matts1 has a non-start.

Last edited by GVK.; Jul 31, 2013 at 01:47 PM.
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Old Jul 31, 2013 | 01:47 PM
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PS, those shear bolts are shit on these Fiestas, Ford dealers have a tubular guide to help drill them straight..ish...
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Old Jul 31, 2013 | 04:30 PM
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I have continuity on the 2 switched earth wires so they are good.
I also seem to get about 4.5volts from each one when the car is turned over.

I checked
middle-left
middle-right

and the numbers jump to about 4.5 and drop when the key is released.
Changed the coil, leads and plugs today but still the same.


Its looking like the ECU is fooked.
Can the drivers be repaired?

Anyone on here able to test it properly?
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Old Jul 31, 2013 | 05:28 PM
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Try an ecu and key from the scrappers
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Old Jul 31, 2013 | 05:32 PM
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Originally Posted by GVK.
PS, those shear bolts are shit on these Fiestas, Ford dealers have a tubular guide to help drill them straight..ish...
yeah I used that guide many a times when worked at ford.one guy drilled straight through pcb and gaffer taped plug back on.we were curious why it came back a day later then we see the hole lol
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Old Jul 31, 2013 | 05:34 PM
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Originally Posted by 1.9 xr2 on 40's
Try an ecu and key from the scrappers


Isn't the immo part of the dash cluster?
don't the ECU and key need matching to the clocks?
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Old Jul 31, 2013 | 05:40 PM
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Yes, the dash on these is the 'gateway' for the immobiliser. Unplug the cluster and it won't run/crank over,anything.

Strange thing about your test, you'd expect to get nothing on the trigger side for 2+3...

Did you try it with an LED?

Last edited by GVK.; Jul 31, 2013 at 05:43 PM.
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Old Jul 31, 2013 | 05:42 PM
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Originally Posted by B19 JUB
yeah I used that guide many a times when worked at ford.one guy drilled straight through pcb and gaffer taped plug back on.we were curious why it came back a day later then we see the hole lol
EPIC fail!!
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Old Jul 31, 2013 | 05:47 PM
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Originally Posted by GVK.
Yes, the dash on these is the 'gateway' for the immobiliser. Unplug the cluster and it won't run/crank over,anything.

Strange thing about your test, you'd expect to get nothing on the trigger side for 2+3...

Did you try it with an LED?



No, I used a multi meter.

My led light probe is busted. will try again with a LED from maplins tomorrow
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