Restorations, Rebuilds & Projects. Restoring her to Concourse? Just getting her running again? Or got a mad project? This is your room.

Focus Cosworth Build.

Thread Tools
 
Search this Thread
 
Old Jul 28, 2013 | 06:00 PM
  #1  
bmillward's Avatar
bmillward
Thread Starter
Wahay!! I've lost my Virginity!!
 
Joined: Oct 2011
Posts: 95
Likes: 1
From: whitby
Default Focus Cosworth Build.

Just started another project while the escort's away for its fab work to be finished. My mate had a Mk1 1.6 focus round the back of my garage with a blown top end and i've Always wanted to do the cosworth conversion, so thought it would be a good time to get stuck into doing it

Managed to find a Ecos tunnel and strut tops straight away so makes life abit easier. Started stripping it about 15 days ago and so far we've managed to get the tunnel in place and spot welded all the way round, so at the moment its going pretty well

Next its to get the focus struts top cut off and the new ones lined up ready to be welded on.

Here's a few pics of the work so far and we'll try keep it update as much as possible
Name:  100_2608_zps2f33ba0d.jpg
Views: 134
Size:  110.0 KB
Name:  100_2607_zps163d240f.jpg
Views: 112
Size:  91.8 KB
Name:  100_2610_zps55ba2090.jpg
Views: 133
Size:  87.4 KB
Name:  100_2612_zps1359215a.jpg
Views: 122
Size:  74.3 KB
Name:  100_2613_zps9610bf3e.jpg
Views: 155
Size:  56.1 KB

Last edited by bmillward; Jul 30, 2013 at 08:42 PM.
Reply
Old Jul 28, 2013 | 06:09 PM
  #2  
Mk4 Rick's Avatar
Mk4 Rick
Advanced PassionFord User
 
Joined: Dec 2011
Posts: 2,169
Likes: 4
From: manchester
Default

I like this a nice and simple looking build
Reply
Old Jul 28, 2013 | 06:26 PM
  #3  
SBT83's Avatar
SBT83
Not Crazy, just Unwell
 
Joined: Jul 2013
Posts: 4,596
Likes: 4
From: Sheffield, UK
Default

Ill look forward to this thread
Reply
Old Jul 28, 2013 | 07:50 PM
  #4  
Lee Grout's Avatar
Lee Grout
PassionFord Regular
 
Joined: Apr 2013
Posts: 384
Likes: 1
From: Dawlish
Default

Lots of competition in this catagory as theres a couple other focos builds going on. Whats your overall goal with this? Normal looking focus/sleeper or wide track beast?
Reply
Old Jul 28, 2013 | 08:05 PM
  #5  
bmillward's Avatar
bmillward
Thread Starter
Wahay!! I've lost my Virginity!!
 
Joined: Oct 2011
Posts: 95
Likes: 1
From: whitby
Default

Originally Posted by Lee Grout
Lots of competition in this catagory as theres a couple other focos builds going on. Whats your overall goal with this? Normal looking focus/sleeper or wide track beast?
Just abit of fun really, had a shell and have 90% of the parts I need already so thought I may aswell get one done while I have chance lol
But it will be a sleeper, outside's staying as standard as possible
Reply
Old Jul 28, 2013 | 09:45 PM
  #6  
whizzisat114's Avatar
whizzisat114
PassionFord Post Whore!!
iTrader: (2)
 
Joined: Jan 2010
Posts: 5,904
Likes: 26
From: in someone elses garage
Default

Looks great
Is it going 2wd/4wd?
Reply
Old Jul 28, 2013 | 09:48 PM
  #7  
danme1987's Avatar
danme1987
Regular Contributor
 
Joined: Jan 2010
Posts: 280
Likes: 0
From: Bolton
Default

Does this conversion require custom shafts?
Reply
Old Jul 28, 2013 | 11:16 PM
  #8  
COLEYST200's Avatar
COLEYST200
PassionFord Post Whore!!
iTrader: (3)
 
Joined: Sep 2007
Posts: 8,243
Likes: 144
From: Leicestershire
Default

Any help you need just as me (coleyst200 ) Dave (whizzisat114) or Andy (Dingla) as we have had a lot of problems getting the right so don't be shy to ask as we are a good buch of lads and advice is free
Reply
Old Jul 29, 2013 | 05:55 AM
  #9  
bmillward's Avatar
bmillward
Thread Starter
Wahay!! I've lost my Virginity!!
 
Joined: Oct 2011
Posts: 95
Likes: 1
From: whitby
Default

Originally Posted by COLEYST200
Any help you need just as me (coleyst200 ) Dave (whizzisat114) or Andy (Dingla) as we have had a lot of problems getting the right so don't be shy to ask as we are a good buch of lads and advice is free
cheers mate, much appreciated
Reply
Old Jul 29, 2013 | 05:56 AM
  #10  
bmillward's Avatar
bmillward
Thread Starter
Wahay!! I've lost my Virginity!!
 
Joined: Oct 2011
Posts: 95
Likes: 1
From: whitby
Default

Originally Posted by whizzisat114
Looks great
Is it going 2wd/4wd?
4wd
Reply
Old Jul 29, 2013 | 07:30 AM
  #11  
Glenn_'s Avatar
Glenn_
Glennvestite
15 Year Member
Liked
Loved
Community Favorite
iTrader: (1)
 
Joined: Jul 2006
Posts: 62,772
Likes: 1,050
From: Darlington county durham
Default

To project.I do like a focos.
Reply
Old Jul 29, 2013 | 06:19 PM
  #12  
LIMITLESS's Avatar
LIMITLESS
Too many posts.. I need a life!!
 
Joined: Nov 2011
Posts: 896
Likes: 0
From: BRISTOL
Default

Good luck with the project mate
Reply
Old Jul 29, 2013 | 06:44 PM
  #13  
bmillward's Avatar
bmillward
Thread Starter
Wahay!! I've lost my Virginity!!
 
Joined: Oct 2011
Posts: 95
Likes: 1
From: whitby
Default

Originally Posted by LIMITLESS
Good luck with the project mate
Cheers
Reply
Old Jul 29, 2013 | 06:45 PM
  #14  
bmillward's Avatar
bmillward
Thread Starter
Wahay!! I've lost my Virginity!!
 
Joined: Oct 2011
Posts: 95
Likes: 1
From: whitby
Default

Originally Posted by Glenn_
To project.I do like a focos.
Same here, always wanted to build one
Reply
Old Jul 29, 2013 | 06:52 PM
  #15  
whizzisat114's Avatar
whizzisat114
PassionFord Post Whore!!
iTrader: (2)
 
Joined: Jan 2010
Posts: 5,904
Likes: 26
From: in someone elses garage
Default

Originally Posted by bmillward
4wd
Fyi
4x4 cossie front shock top mounts are 40" between centres focus are 42"
Reply
Old Jul 29, 2013 | 07:02 PM
  #16  
bmillward's Avatar
bmillward
Thread Starter
Wahay!! I've lost my Virginity!!
 
Joined: Oct 2011
Posts: 95
Likes: 1
From: whitby
Default

Originally Posted by whizzisat114
Fyi
4x4 cossie front shock top mounts are 40" between centres focus are 42"
Cheers pal, their one of my next jobs, got to finish the last bits on the tunnel then i'll get on with them
Have you done one of these before then?
Reply
Old Jul 29, 2013 | 07:11 PM
  #17  
dingla rs's Avatar
dingla rs
PassionFord Post Whore!!
15 Year Member
Liked
iTrader: (2)
 
Joined: Jun 2009
Posts: 8,308
Likes: 25
From: catterick/sunny yorkshire
Default

is it a 4x4 tunnel or 2wd as you need mod a 2wd one to go 4x4 good luck with build I built a few focos shells now no two are the same any info just ask
Reply
Old Jul 29, 2013 | 07:23 PM
  #18  
bmillward's Avatar
bmillward
Thread Starter
Wahay!! I've lost my Virginity!!
 
Joined: Oct 2011
Posts: 95
Likes: 1
From: whitby
Default

yeah its a 4x4 tunnel, saves me having to modify it. cheers pal
Reply
Old Jul 29, 2013 | 07:52 PM
  #19  
whizzisat114's Avatar
whizzisat114
PassionFord Post Whore!!
iTrader: (2)
 
Joined: Jan 2010
Posts: 5,904
Likes: 26
From: in someone elses garage
Default

Originally Posted by bmillward
Cheers pal, their one of my next jobs, got to finish the last bits on the tunnel then i'll get on with them
Have you done one of these before then?
No not done one before but im half way through doing mine.
Have helped coleyst200 do jobs on his
And im helping dingla finish his off

You going adjustable pedal box? Itll be very tight using focus servo next to down pipe.
David
Reply
Old Jul 29, 2013 | 08:04 PM
  #20  
bmillward's Avatar
bmillward
Thread Starter
Wahay!! I've lost my Virginity!!
 
Joined: Oct 2011
Posts: 95
Likes: 1
From: whitby
Default

Originally Posted by whizzisat114
No not done one before but im half way through doing mine.
Have helped coleyst200 do jobs on his
And im helping dingla finish his off

You going adjustable pedal box? Itll be very tight using focus servo next to down pipe.
David
Sounds good, when you hoping to get yours finished for?

And I haven't got that far yet, i'll get the engine and box sat in place once its back. And start to get them lined up and take it from there.
Atm just concentrating on the tunnel and the engine mounts
Ben
Reply
Old Jul 29, 2013 | 09:08 PM
  #21  
COLEYST200's Avatar
COLEYST200
PassionFord Post Whore!!
iTrader: (3)
 
Joined: Sep 2007
Posts: 8,243
Likes: 144
From: Leicestershire
Default

The tunel needs to be in the right place as we go my one rong to start with and we had to cut it out again and re fit it
Reply
Old Jul 29, 2013 | 09:19 PM
  #22  
bmillward's Avatar
bmillward
Thread Starter
Wahay!! I've lost my Virginity!!
 
Joined: Oct 2011
Posts: 95
Likes: 1
From: whitby
Default

Originally Posted by COLEYST200
The tunel needs to be in the right place as we go my one rong to start with and we had to cut it out again and re fit it
yeah we are pretty sure its in the right place, had the engine and box in and out god knows now many times making sure everything is lined up correctly.
I've got a few pics on my mates phone of the engine in place, i'll try get him to upload them as soon as he can.
Reply
Old Jul 30, 2013 | 08:30 PM
  #23  
bmillward's Avatar
bmillward
Thread Starter
Wahay!! I've lost my Virginity!!
 
Joined: Oct 2011
Posts: 95
Likes: 1
From: whitby
Default

Heres a pic of the engine and box roughly sat in place last week.
Name:  GetAttachment1_zpsab242589.jpg
Views: 122
Size:  31.8 KB

Had a few hours after work tonight working on the focus, managed to get most of the tunnel welded up inside.

Last edited by bmillward; Jul 30, 2013 at 08:32 PM. Reason: update
Reply
Old Aug 4, 2013 | 11:50 AM
  #24  
bmillward's Avatar
bmillward
Thread Starter
Wahay!! I've lost my Virginity!!
 
Joined: Oct 2011
Posts: 95
Likes: 1
From: whitby
Default

Got the tunnel fully welded up yesterday cant really do to much more until the engine/box come back, so I can get the new engine mounts built.
Reply
Old Aug 4, 2013 | 02:32 PM
  #25  
fezzajsy's Avatar
fezzajsy
10K+ Poster!!
iTrader: (9)
 
Joined: Nov 2004
Posts: 13,596
Likes: 33
From: jeRSey..isles
Default

Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
salsheikh
Ford Focus ST Parts for Sale
3
Oct 6, 2019 07:56 PM
SmudgerByName
Restorations, Rebuilds & Projects.
52
Jul 28, 2016 06:14 PM
Focosmitch
Ford RS Cosworth Parts for Sale
36
Oct 9, 2015 07:38 PM
salsheikh
Ford Focus RS Parts for Sale.
0
Aug 20, 2015 12:22 PM
Focosmitch
Ford RS Cosworth Parts for Sale
2
Aug 14, 2015 07:29 AM




All times are GMT. The time now is 12:21 PM.