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Sierra Sapphire cosworth replica restoration/project

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Old Jun 15, 2012 | 07:58 PM
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Default Sierra Sapphire cosworth replica restoration/project

Been on here a while to I thought I might aswel make a build thread on my cosworth replica

Here's my first one that I regrettably sold for a golf

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So I thought another one was needed but this time going all out no expense spared

Here's how she started

2.0 dohc ghia

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Now for the project I missed a lot of photo opportunitys so this is all I've got

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Paint arrived for the full respray

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Old Jun 15, 2012 | 08:07 PM
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nice project whats the plans with it. exterior. interior. engine
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Old Jun 15, 2012 | 08:16 PM
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Well interior will be standard sapphire leather and it's getting painted at the end of the month in ford diamond white. Engine wise I haven't really thought into it
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Old Jun 15, 2012 | 08:21 PM
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The white one looked mint, GL with this one.
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Old Jun 15, 2012 | 08:24 PM
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Originally Posted by James Edgar
Well interior will be standard sapphire leather and it's getting painted at the end of the month in ford diamond white. Engine wise I haven't really thought into it
is this a gl model with all the electrics and abs fitted
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Old Jun 15, 2012 | 08:40 PM
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This has everything but abs it's got all electrics power steering etc
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Old Jun 15, 2012 | 09:06 PM
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Love prefacelift ghias. I reckon you should retrim a pair of recaros in the brown cloth!
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Old Jun 15, 2012 | 09:57 PM
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Good luck but this brings back painful memory's of my first Sapphire
2.0 ghia SAME colour !!.Removed FORD RS kit nothing underneath.Four new doors,sills,bootlid,new arches and 4b bonnet later !.Colour change to Mallard green and new heated screen,all new bushes, adjustable suspension,new brakes,New stainless,new wheels and a complete interiour change (yes everything was brown) to grey recaro cloth.Out with all that in with raven leather and all pastics etc.Then the lacquer lifted and it looked like it had sunburn and to top it off whilst in was in a garage some bloke was noseying around it and said "oh its manual now is it!" apparently he bought the car at three years old and it was auto and had a front end on it,joined on a pillars.
Whilst all this was going on more shopping 2.1 on fresh rebore,new pistons,crank,oil pump stage four head and a set of 45's with manifold.
Took about 18 months to build,run it for three months blew it up in temper after an argument.Stripped back to standard,mot'd it and sold it for Ł200
Bought a tiger striped rear ended 3dr for Ł120 with 2.1 pinto and cosworth kit swapped that for another Sapphire H plate what the guy had just bought for Ł2.5k and planned to start again.
End result . . . I give it away oh and whilst I had the H plate I bought Cosworth everything in white for a sapphire I was having and that got stolen and crashed.
Fast forward 15 years 3 years in a 2wd Cosworth,much better.
Phew,I hope you fare better than i did lol.God knows how much i wasted.
Sorry to clog your thread but I thought I would share

Last edited by Rax; Jun 15, 2012 at 10:00 PM.
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Old Jun 16, 2012 | 02:02 PM
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Little update

Both wings complete Basicly with moulding holes smoothed off for now till I can find and afford a decent set of mouldings

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Old Jun 16, 2012 | 02:31 PM
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Mate your not far from me,I have three sapp cosworth doors here with the mouldings and non chrome window rubbers on probs motors in the and glass(i think) and one front cosworth skirt mount,the plastic thing that goes on the wing.If you want you can have.Oh and some black plastics kick panels sill covers etc.Free for collection to you
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Old Jun 17, 2012 | 02:19 PM
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A yea mate I will have to take them off your hand for you
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Old Jun 25, 2012 | 09:13 PM
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Few body updates

Back panel had millions off holes so all repaired now

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One side complete

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The comon holes on rear doors

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Sill primered and under sealed

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More Rot cut out

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Old Jun 26, 2012 | 10:50 PM
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love a replica... the white one in my sig was a Rep... GL with this one too.
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Old Jun 28, 2012 | 08:33 PM
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in first pic are they FRP wheels? coz thats looks sweet
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Old Jun 30, 2012 | 04:44 PM
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Those wheels where racing puma wheels

Big update!

All ready for paint

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Shiney

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Just put lights in to drive it home from work

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Old Jun 30, 2012 | 04:57 PM
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Coming on well!
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Old Jul 2, 2012 | 07:11 PM
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All back panel wax oiled and rear bumper fitted

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Made grill debadged

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Fitted

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Old Jul 2, 2012 | 07:52 PM
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LOOKING GOOD MATE, NICE PAINT JOB, ARE YOU A PAINTER BY TRADE?
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Old Jul 2, 2012 | 07:56 PM
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No mate i work it a body shop used to be a panel beater and now I do mechanical electrical and trim I got a lad at work to do it
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Old Jul 2, 2012 | 08:09 PM
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Originally Posted by James Edgar
No mate i work it a body shop used to be a panel beater and now I do mechanical electrical and trim I got a lad at work to do it
HES DONE A GOOD JOB MATE, I WORK AS A PAINT PREP /TRIMMER AT MERCEDES BENZ CHESTER BODYSHOP, CAR LOOKS GREAT
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Old Jul 2, 2012 | 09:23 PM
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looks bloody good so far mate. im just doing my mechanicals first then on to the body so it looks like i driving a sack crap so far
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Old Jul 2, 2012 | 09:35 PM
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nice work mate coming on well
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Old Jul 2, 2012 | 10:21 PM
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Nothing like fresh paint!

Like it a lot
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Old Jul 3, 2012 | 07:25 AM
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That looks well matey.I like the front grill.
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Old Jul 3, 2012 | 09:45 AM
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nice car
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Old Jul 3, 2012 | 11:22 AM
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Lovely rep
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Old Jul 3, 2012 | 09:26 PM
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Always admire quality repairs and paintwork

Bet you were tempted to keep it gold though, I know I would have been. Ha.

Last edited by draftdodgers; Jul 18, 2012 at 06:19 PM.
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Old Jul 4, 2012 | 09:14 AM
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Thank you for all the compliments guys much appreciated
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Old Jul 5, 2012 | 07:17 PM
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Satin blacked some bits and bobs

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Bumper fitted

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Old Jul 6, 2012 | 06:33 PM
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looks well mate,keep up the good work.
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Old Jul 6, 2012 | 09:25 PM
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Nice.
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Old Jul 17, 2012 | 08:07 PM
  #32  
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How she stands at the minute

Progress has slowed as I've been collecting my bits like driveshafts hubs etc

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Old Jul 18, 2012 | 06:13 PM
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Hubs arrived yesterday so I decided to do my best to make all my new running gear as nice as I can

Starting to spilt my hubs and stub axels

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All split and wire brushed ready for a lick of paint and new bearings

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Before

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After

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Old Jul 28, 2012 | 02:25 PM
  #34  
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Interior update

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Now for the clean up

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Old Jul 28, 2012 | 02:32 PM
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looks really good cant wait for more updates
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Old Aug 12, 2012 | 09:12 PM
  #36  
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Out with the old

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In with the new

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Carpet fitted

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Before

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After abit of leather care

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All done minus a few bits and bobs

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Old Aug 12, 2012 | 11:06 PM
  #37  
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That looks brilliant
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Old Aug 12, 2012 | 11:35 PM
  #38  
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yh nice one mate makes me wonna get my finger out my arse and start my saph
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Old Aug 13, 2012 | 12:39 AM
  #39  
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Bloody hell! That cleaned up nice didn't it!

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Old Aug 13, 2012 | 11:09 AM
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Wow! Top work mate
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