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difficult gear change 4x4

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Old Jan 18, 2012 | 06:28 PM
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Default difficult gear change 4x4

I'm having problems with the gearbox when coming down the gears, specifically getting it to change down into first and second.

Anybody got any ideas?

Cheers

Steve
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Old Jan 18, 2012 | 07:02 PM
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Manual or auto what make
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Old Jan 18, 2012 | 07:09 PM
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Hi
4x4 Sapphire Cosworth manual
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Old Jan 19, 2012 | 02:29 AM
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Had a similar problem and was looking out for a replacement box until the clutch cable sniped, fitted a new one from Matt Lewis and sorted issue., cable must have been stretched and not disengaging clutch fully..
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Old Jan 19, 2012 | 06:25 PM
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Thanks Rob, I'll take a look at the cable. It seemed to get worse when the engine was hot!

Where in Cork are you? I'm probably going back to the in laws in clonakilty this year.

Steve
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Old Jan 19, 2012 | 06:51 PM
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In the order of difficulty I'd do this
Adjust ratchet in the pedal assembly
Clutch cable
Ratchet swap in the pedal assembly
Cradle bushes/linkage
Box
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Old Jan 19, 2012 | 06:54 PM
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Also, if you get as far as taking the pedal box out make sure it's still straight as I've had one that had twisted and when input my foot on the pedal the twist in the pedal box was causing the cable to move without moving he clutch
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Old Jan 19, 2012 | 07:36 PM
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Thanks dojj, I ll take a look at the weekend.
Cheers
Steve
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Old Jan 20, 2012 | 04:23 AM
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Close to city Steve , clons a good spot ESP around west cork rally weekend....lol
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Old Jan 20, 2012 | 12:23 PM
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Don't know on 4x4 but on 2WD (Borg Warner box) a common issue with downshifting can be down to worn "Bulk rings"

Martin
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Old Jan 20, 2012 | 01:11 PM
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I'd check and change the oil too for all it costs.
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Old Jan 20, 2012 | 04:39 PM
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I'd be looking at the clutch/clutch cable first. As mentioned when i had a dodgy cab;e it lead to crap chages. I also have a broken AP clutch plate that gave the smae symptoms
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Old Jan 24, 2012 | 07:44 PM
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Thanks Paul, I've had a quick look, it seems the outer sheath of the clutch cable has melted a little due to the way it was routed. I'll go in to Woodfords and get a new one.
Thanks for the replies,

Steve
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