H4COS Sapph Cosworth Rebuild And 2WD more bits done!
Thread Starter
Ebony black Sapph Cos
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Joined: Jun 2004
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From: Middlesex
Well I've done loads to my Sapph since I bought it back in 2004 but ive never done one of these threads so here goes.
The first thing that needed doing to her is the rear arches which over time have got worst
so I bought the inner and outer arches both sides and made a start !
I have got pictures of what they where like before but that's on my camera which I'll upload tomorrow these pics are from my iPhone.
This is the passenger side arch with the corrosion removed and some new panelwork on the inner arch

The passenger side wasn't too bad so only needed a section doing.

Then I moved onto the drivers side which was the worst side after grinding the corrosion down it was clear I had to replace the whole inner and outer arches
so


The dog leg section above !!
So cut the outer arch off

Which revealed the inner was knackered too
This is the lower part of the drivers side arch at the sill ! All cut off

New inner arch tacked in place

I have pics of the new arches in but it's on my camera so the progress so far is everything is in primer and round 2 next Saturday.
Passenger side not finished but just in primer until next week so it doesn't corrode


And drivers side same in primer not finished



Hope you enjoy
Tony
The first thing that needed doing to her is the rear arches which over time have got worst
I have got pictures of what they where like before but that's on my camera which I'll upload tomorrow these pics are from my iPhone.
This is the passenger side arch with the corrosion removed and some new panelwork on the inner arch

The passenger side wasn't too bad so only needed a section doing.

Then I moved onto the drivers side which was the worst side after grinding the corrosion down it was clear I had to replace the whole inner and outer arches
so 

The dog leg section above !!
So cut the outer arch off


Which revealed the inner was knackered too
This is the lower part of the drivers side arch at the sill ! All cut off

New inner arch tacked in place

I have pics of the new arches in but it's on my camera so the progress so far is everything is in primer and round 2 next Saturday.
Passenger side not finished but just in primer until next week so it doesn't corrode


And drivers side same in primer not finished



Hope you enjoy
Tony
Last edited by Tony Rs; Oct 26, 2013 at 08:33 PM.
Thread Starter
Ebony black Sapph Cos
iTrader: (9)
Joined: Jun 2004
Posts: 3,446
Likes: 1
From: Middlesex
Thread Starter
Ebony black Sapph Cos
iTrader: (9)
Joined: Jun 2004
Posts: 3,446
Likes: 1
From: Middlesex
I'm gonna paint both sides I think not sure yet but I wanted to repaint the boot lid too and paint the complete rear spoiler
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Thread Starter
Ebony black Sapph Cos
iTrader: (9)
Joined: Jun 2004
Posts: 3,446
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From: Middlesex
also want to change the rear springs and raise the ride a little as it's too low on the eibach's When I first got ebony

its horrible starting things like this, you end up finding more and think 'why the fcuk didnt i just leave it alone!!??', just keep the goal in sight with how mint it will turn out, must say youve done a cracking job on her so far!
Thread Starter
Ebony black Sapph Cos
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Joined: Jun 2004
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From: Middlesex
CheeRS mate 
Yep i know what you mean mate but i can tell ya now i wont give up on her 
Thanks Glenn

Thanks Glenn
Thread Starter
Ebony black Sapph Cos
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From: Middlesex
Last edited by Tony Rs; Feb 7, 2011 at 06:08 PM.
you done a top job of the focus so this will be good aswel, my sapphire needs same work, doesnt look bad but once you poke it with screw driver
will you be doing it with waterbase the HS nexa clear coat?
will you be doing it with waterbase the HS nexa clear coat?
Thread Starter
Ebony black Sapph Cos
iTrader: (9)
Joined: Jun 2004
Posts: 3,446
Likes: 1
From: Middlesex
Thread Starter
Ebony black Sapph Cos
iTrader: (9)
Joined: Jun 2004
Posts: 3,446
Likes: 1
From: Middlesex

ill be using ici or glasurite clear coat still unsure which to go for
Thread Starter
Ebony black Sapph Cos
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Joined: Jun 2004
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From: Middlesex
things are great my end mate, no ford though still in a vag.
more into bikes at present.
passed my theory before xmas just need to get the practicle side of things done now
Thread Starter
Ebony black Sapph Cos
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Joined: Jun 2004
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From: Middlesex
Done a few little touches
Sweet mate be good to see you down the Middx meet and on stand this year


Luciano
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about time you got to work on the old girl! be good to see her out again kind of forgotten what she looks like as everytime i see the car its under her blanket

Thread Starter
Ebony black Sapph Cos
iTrader: (9)
Joined: Jun 2004
Posts: 3,446
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From: Middlesex
Not at the moment mate shes on greys and T34 63 now as it is so it flys

Cheers mate Got some from Matt on here and some from some other guys cant remember who now
Also started getting some new little bits from the Ford parts man
got some proper side skirt rivets with the sleeves 
And some others for the clips

More updates to come













