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H4COS Sapph Cosworth Rebuild And 2WD more bits done!

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Old Feb 6, 2011 | 09:39 PM
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Default H4COS Sapph Cosworth Rebuild And 2WD more bits done!

Well I've done loads to my Sapph since I bought it back in 2004 but ive never done one of these threads so here goes.

The first thing that needed doing to her is the rear arches which over time have got worst so I bought the inner and outer arches both sides and made a start !

I have got pictures of what they where like before but that's on my camera which I'll upload tomorrow these pics are from my iPhone.

This is the passenger side arch with the corrosion removed and some new panelwork on the inner arch



The passenger side wasn't too bad so only needed a section doing.



Then I moved onto the drivers side which was the worst side after grinding the corrosion down it was clear I had to replace the whole inner and outer arches so





The dog leg section above !!

So cut the outer arch off



Which revealed the inner was knackered too

This is the lower part of the drivers side arch at the sill ! All cut off



New inner arch tacked in place



I have pics of the new arches in but it's on my camera so the progress so far is everything is in primer and round 2 next Saturday.

Passenger side not finished but just in primer until next week so it doesn't corrode





And drivers side same in primer not finished







Hope you enjoy

Tony

Last edited by Tony Rs; Oct 26, 2013 at 08:33 PM.
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Old Feb 6, 2011 | 09:44 PM
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ive seen a couple pics of your car in the past honestly one of my favourite saffs mate stunning
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Old Feb 6, 2011 | 09:49 PM
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great work tony, save alot of money when you can do it your self, will you paint the full car now? or just blow in?
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Old Feb 6, 2011 | 09:50 PM
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Originally Posted by scottyrs
ive seen a couple pics of your car in the past honestly one of my favourite saffs mate stunning
Thanks mate , honestly I started this thread so it will make me want to just finish the car cos I didn't make it to any shows last year so central day is my target lol u have loads to do even after that though
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Old Feb 6, 2011 | 09:53 PM
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Originally Posted by andy130
great work tony, save alot of money when you can do it your self, will you paint the full car now? or just blow in?
Thanks fella I've got a good mate helping me out too which is why I got so much done in one Saturday !!!

I'm gonna paint both sides I think not sure yet but I wanted to repaint the boot lid too and paint the complete rear spoiler
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Old Feb 6, 2011 | 10:47 PM
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Nice one mate..always loved the look of yours and kevs motor..proper hard as foook looking
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Old Feb 6, 2011 | 11:25 PM
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Great work
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Old Feb 7, 2011 | 06:24 AM
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Cant believe your saph had rust Tony as its always mint looking,least its not too bad though m8.What else ya got planned.
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Old Feb 7, 2011 | 09:23 AM
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Originally Posted by Moonstone Mo
Nice one mate..always loved the look of yours and kevs motor..proper hard as foook looking
Thanks mate love the standard look of yours

Originally Posted by KSA-Cossie
Cant believe your saph had rust Tony as its always mint looking,least its not too bad though m8.What else ya got planned.
I know keV it'd only recent I've noticed some bubles and investigated to find what I have But now it will be even better I want to change my exhaust cos it's an oldskool system that had the centre box removed and I think I'm getting too old as I think it's too loud also want to change the rear springs and raise the ride a little as it's too low on the eibach's then just progress from there really I've done loads to it but I've just never started a thread on it

When I first got ebony



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Old Feb 7, 2011 | 09:44 AM
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Lovely saff this
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Old Feb 7, 2011 | 01:01 PM
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Good work


Brian
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Old Feb 7, 2011 | 01:13 PM
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its horrible starting things like this, you end up finding more and think 'why the fcuk didnt i just leave it alone!!??', just keep the goal in sight with how mint it will turn out, must say youve done a cracking job on her so far!
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Old Feb 7, 2011 | 02:50 PM
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Top work mate.I got my rear arches replaced 2 years ago.
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Old Feb 7, 2011 | 03:56 PM
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Originally Posted by Brian
Good work


Brian
CheeRS mate

Originally Posted by saph cos rob
its horrible starting things like this, you end up finding more and think 'why the fcuk didnt i just leave it alone!!??', just keep the goal in sight with how mint it will turn out, must say youve done a cracking job on her so far!
Yep i know what you mean mate but i can tell ya now i wont give up on her

Originally Posted by Glenn.
Top work mate.I got my rear arches replaced 2 years ago.
Thanks Glenn
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Old Feb 7, 2011 | 04:04 PM
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looking good mate,i need to do the same to mine lol
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Old Feb 7, 2011 | 04:05 PM
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Got some more pics as promised from before i started on it

[IMG]














Last edited by Tony Rs; Aug 10, 2014 at 03:57 PM.
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Old Feb 7, 2011 | 04:14 PM
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One of my fav Saphs, good to see it getting taken care of before things get out of hand.


Cheers,
Grant
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Old Feb 7, 2011 | 05:02 PM
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Nice mate, surprised needed arches as looked minty mint.
Always liked your sapphire mate
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Old Feb 7, 2011 | 05:50 PM
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Originally Posted by jason_nike
Nice mate, surprised needed arches as looked minty mint.
Always liked your sapphire mate
It could have just been repaired and filled over but i couldnt live with myself knowing it was still there mate so its better to just get rid and fit new it was honestly very minor

Last edited by Tony Rs; Feb 7, 2011 at 06:08 PM.
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Old Feb 7, 2011 | 05:57 PM
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Nice 1 bruv been doing a bit of tinkering with my old beast too

are we going to see you down at the middx meet soon? and will you be on middx stand at shows this year?


Luciano
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Old Feb 7, 2011 | 06:06 PM
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you done a top job of the focus so this will be good aswel, my sapphire needs same work, doesnt look bad but once you poke it with screw driver will you be doing it with waterbase the HS nexa clear coat?
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Old Feb 7, 2011 | 06:11 PM
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Originally Posted by charlie luciano
Nice 1 bruv been doing a bit of tinkering with my old beast too

are we going to see you down at the middx meet soon? and will you be on middx stand at shows this year?


Luciano
What you been doing to yours mate? I haven't ever been to the mddx meet once ive got the old girl in some sort of order ill pop down and yes mate if its ok id like to do some stands with you guys
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Old Feb 7, 2011 | 06:12 PM
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Hello Tony, hows things mate.

good to see the saph getting some special treatment,
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Old Feb 7, 2011 | 06:16 PM
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Originally Posted by andy130
you done a top job of the focus so this will be good aswel, my sapphire needs same work, doesnt look bad but once you poke it with screw driver will you be doing it with waterbase the HS nexa clear coat?
Cheers mate yeah your right it all looks ok until you poke about ill be using ici or glasurite clear coat still unsure which to go for in our bodyshop we use crappy sikkens paint which makes black cars go brown so definitely wont be using that shit
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Old Feb 7, 2011 | 06:18 PM
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Originally Posted by mar_k
Hello Tony, hows things mate.

good to see the saph getting some special treatment,
Hello Mark im ok mate we aint spoke in ages lol, thanks

Are you back in a ford at all yet ? Hows things your end ?
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Old Feb 7, 2011 | 06:23 PM
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Originally Posted by BIG TONY RS
Hello Mark im ok mate we aint spoke in ages lol, thanks

Are you back in a ford at all yet ? Hows things your end ?


things are great my end mate, no ford though still in a vag.

more into bikes at present.
passed my theory before xmas just need to get the practicle side of things done now
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Old Feb 7, 2011 | 06:27 PM
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Originally Posted by mar_k
things are great my end mate, no ford though still in a vag.

more into bikes at present.
passed my theory before xmas just need to get the practicle side of things done now
Ok mate fair enough i still think you need to get a cossie no matter what the misses says
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Old Feb 7, 2011 | 06:37 PM
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Originally Posted by BIG TONY RS
Ok mate fair enough i still think you need to get a cossie no matter what the misses says


I was very very close to buying Dougs megenta saph back in the summer.
I had the cash but he decided he didnt want to part with the car at the last minute.
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Old Feb 7, 2011 | 06:41 PM
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Always loved your saph mate
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Old Feb 7, 2011 | 06:42 PM
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its the most reconisable saph on the scene at the moment.
looks hard as fuck
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Old Feb 7, 2011 | 07:04 PM
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Originally Posted by BIG TONY RS
What you been doing to yours mate? I haven't ever been to the mddx meet once ive got the old girl in some sort of order ill pop down and yes mate if its ok id like to do some stands with you guys

Done a few little touches head lining and some carbon wrap have a look here https://passionford.com/forum/restor...esto-work.html

Sweet mate be good to see you down the Middx meet and on stand this year check out march edition of Performance Ford mag we've got a good review in there


Luciano
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Old Feb 7, 2011 | 07:05 PM
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Cheers everyone Mark you will have one mate you just have to
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Old Feb 7, 2011 | 08:28 PM
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Originally Posted by BIG TONY RS
in our bodyshop we use crappy sikkens paint which makes black cars go brown so definitely wont be using that shit
L O L ! ! !
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Old Feb 7, 2011 | 10:52 PM
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about time you got to work on the old girl! be good to see her out again kind of forgotten what she looks like as everytime i see the car its under her blanket
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Old Feb 7, 2011 | 11:36 PM
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looks good tony,had my arches patched about two years ago will need re doing again before long starting to blister again.
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Old Feb 8, 2011 | 06:26 AM
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No thoughts on more power then Tony ?
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Old Feb 8, 2011 | 07:36 AM
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Love this saff!

Good work

Where did you get the carbon from?
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Old Feb 8, 2011 | 02:06 PM
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Originally Posted by RSCossieGaz
about time you got to work on the old girl! be good to see her out again kind of forgotten what she looks like as everytime i see the car its under her blanket
She will be out soon mate

Originally Posted by cossie.087
looks good tony,had my arches patched about two years ago will need re doing again before long starting to blister again.
Did you have them repaired or replaced as 2 years for new ones is not good

Originally Posted by KSA-Cossie
No thoughts on more power then Tony ?
Not at the moment mate shes on greys and T34 63 now as it is so it flys

Originally Posted by Big_Mike
Love this saff!

Good work

Where did you get the carbon from?
Cheers mate Got some from Matt on here and some from some other guys cant remember who now was a while ago i think it was carbondelight

Also started getting some new little bits from the Ford parts man got some proper side skirt rivets with the sleeves



And some others for the clips



More updates to come
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Old Feb 8, 2011 | 06:06 PM
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good on yer sir,one of the best sappfs out there
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Old Feb 8, 2011 | 06:46 PM
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only repaired tony as they were not too bad at the time,will have them replaced next time.
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