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Breaking 3-door zetec turbo. 397bhp

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Old Feb 4, 2011 | 10:49 PM
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Fudgey
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From: Wiltshire
Exclamation Breaking 3-door zetec turbo. 397bhp

Will be looking to start breaking in the next couple of weeks, so if any interest in the engine/want a test drive it will be a good idea to see it running before it comes apart lol.
The car has done less than 150 road miles and most parts were new/reconned.

Engine: was mapped at Enhanced performance and made 397bhp/386lbft but had more to go!

2.0l Zetec engine:
+0.5mm Wiseco low compression pistons 7.8:1CR £500
Carrillo connecting rods £500
Big valve stage 3 cylinder head £1000
Custom BD10 grind Piper cam kit £450
Piper vernier pulleys £120
Custom sump for RWD £100

OR complete Tall block for £2500

Titan motorsport rollerbarrel throttles. Modified by having them drilled and tapped to use a vac manifold for turbo use, but could be used to connect an ISCV £500
Custom Swedish style inlet plenum to fit the rollers £300
Or both for £650

Siemens 650cc injectors £250
Tubular exhaust manifold topmount turbo £300
T3/4 Turbo £300
External wastegate £150
Hayward and Scott Custom exhaust system £500
DTA S40 ECU £500
Custom wiring loom for DTA £100
Amal valve £30
3 bar MAP sensor magnetti marrelli £50
Focus RS spark plugs £20
Ford Motorsport HT leads £30
Cone air filter £40

OR for the COMPLETE ENGINE, inlet manifold, exhaust manifold, turbo, wastegate, injectors, ecu, sensors and loom (no exhaust system)
£4500 – don’t forget this is mapped and ready to go, although will need checking to be safe.


Pro Alloy RS500 intercooler painted black. £320
Pro Alloy radiator upside down cossie rad, so will need mounts cutting off and rewelding to fit the ‘right’ way up. Painted black £300
Pro Alloy header tank/oil catch can £250
Pro Alloy washer bottle £80
Bosch 044 fuel pump £120
Fuel filter £10
Pro Alloy 50L fuel cell including fuel level sensor, filler neck and locking alloy cap £800
Braided PTFE fuel hose and Goodridge fittings £400
Fuel pressure regulator £75
Hard pipes silicon hoses £100


Transmission & drivetrain:

TTV Racing Custom lightweight flywheel £150 (Zetec fit to use 2wd Cosworth clutch)
Helix 6-paddle clutch £300
Cosworth T5 gearbox £250
4x4 Cosworth rear diff & driveshafts £200
3dr Cosworth front hubs £300
B&M quickshift £200


Suspension & steering:

Avo monotube coilover suspension £700
Compbrake adjustable TCA’s £150
Compbrake adjustable compression struts £150
Polybush suspension top mounts £30
Carbon top mounts £70
Momo race steering wheel £40
Snap-off steering wheel hub £100 (no keys)
3dr rear swing arms with polybushes £100
3dr rear ARB poly bushes and drop links £40


Wheels & tyres:

Ultralight 789 17” wheels WITH Cooper Avon tyres. Front 215/45/17 Rear 235/45/17 £900
Steel wheel nuts x16 £20

Brakes:

Front: Brembo 4-pot callipers with mounting brackets for 3dr front hubs £500
330mm discs £200
Rear: Brembo 2-pot callipers with mounting brackets. Will include rear hubs as I had to open one hole each side due to slight measurement error. £250
300mm discs £150
Goodridge braided brake line and fittings £350
Wilwood bias pedal box with girling cylinders, hydraulic clutch. Including reservoirs £150
Vertical Hydraulic handbrake £100



Shell:

Caged 6-point bolt-in rollcage £700 will come with free shell if required!
Vented bonnet with vents and aerocatches £150
Modified Saph front bumper to fit 3dr £50
Badboy grill £50
Headlights £20 each
Plastics 4 Performance polycarb rear windscreen and rear quarter windows £350
Doors including glass, drivers has a mk6 escort lock and 2 keys, passenger delocked £80 each
3dr scuttle panel £150
3dr scuttle ends £35 each
3dr washer jets £10

Interior:

Cobra Suzuka bucket seats, including side mounts £350 each
Willans 5-point seatbelt harness pair. 1 year left for FIA approved £200 each
Flocked dashboard, cut to go round cage, has switch/gauge holes and holes cut in the top for brake reservoirs £60
Stack ST700SR £420
Stack Boost gauge £100
Stack oil temp gauge. Comes with sump plug adaptor for Zetec sump. M14 thread £85
Stack fuel level gauge. Back light not working for some reason £60
Stack EGT gauge £85
Battery cutoff switch £15
Modified 3dr clock surround in carbon, with idiot lights. 80mm centre hole, and two 52mm holes £50 (will do deal if bought with gauges)
Push button starter button £20
3dr steering cowel. Some holes cracked £30
Oddesey racing gel battery £110


There will be bits I have forgotten so if there is anything else, just ask!




























Last edited by Fudgey; Feb 4, 2011 at 10:58 PM.
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