Ford Escort RS Cosworth This forum is for discussion of all things pertaining to the Ford Escort Rs Cosworth.

Transfer box step down gears

Thread Tools
 
Search this Thread
 
Old May 29, 2010 | 09:12 PM
  #1  
Dave Hewy's Avatar
Dave Hewy
Thread Starter
PassionFord Regular
iTrader: (3)
 
Joined: Nov 2008
Posts: 370
Likes: 0
From: up north
Default Transfer box step down gears

Has anybody converted their transfer gearing to 3.9? is it an easy job or a specialist job? Cheers.
Reply
Old May 31, 2010 | 05:38 AM
  #2  
grcossie's Avatar
grcossie
I've found that life I needed.. It's HERE!!
15 Year Member
Liked
 
Joined: May 2007
Posts: 1,264
Likes: 21
From: norway
Default

It`s easy, you don`t have to take the gearbox out of car either. Take of propshaft, and open the rear part of transfer box, then you will see ho it`s mounted
Reply
Old May 31, 2010 | 04:36 PM
  #3  
Dave Hewy's Avatar
Dave Hewy
Thread Starter
PassionFord Regular
iTrader: (3)
 
Joined: Nov 2008
Posts: 370
Likes: 0
From: up north
Default

Thanks, gearbox will be out as im fitting a paddle clutch.
Reply
Old May 31, 2010 | 06:29 PM
  #4  
grcossie's Avatar
grcossie
I've found that life I needed.. It's HERE!!
15 Year Member
Liked
 
Joined: May 2007
Posts: 1,264
Likes: 21
From: norway
Default

Oki, then it`s even easier whit good space around hehe
Reply
Old May 31, 2010 | 07:46 PM
  #5  
graham c's Avatar
graham c
PassionFord Post Whore!!
iTrader: (5)
 
Joined: Jul 2005
Posts: 4,254
Likes: 3
From: preston
Default

is this dave from lancs ? its well easy from wot i remember give me a ring and i,ll swop the bits overs
Reply
Old Jun 1, 2010 | 07:58 PM
  #6  
Dave Hewy's Avatar
Dave Hewy
Thread Starter
PassionFord Regular
iTrader: (3)
 
Joined: Nov 2008
Posts: 370
Likes: 0
From: up north
Default

Yes it is, i spoke to you at weekend mate! ill bell ya when ive got the cash ready for hydraulic conversion.
Reply
Old Jun 1, 2010 | 08:06 PM
  #7  
graham c's Avatar
graham c
PassionFord Post Whore!!
iTrader: (5)
 
Joined: Jul 2005
Posts: 4,254
Likes: 3
From: preston
Default

whos swaping the bits in the box over ?
Reply

Trending Topics

Old Jun 1, 2010 | 08:39 PM
  #8  
Dave Hewy's Avatar
Dave Hewy
Thread Starter
PassionFord Regular
iTrader: (3)
 
Joined: Nov 2008
Posts: 370
Likes: 0
From: up north
Default

me, or you, or both of us.
Reply
Old Jun 1, 2010 | 08:41 PM
  #9  
graham c's Avatar
graham c
PassionFord Post Whore!!
iTrader: (5)
 
Joined: Jul 2005
Posts: 4,254
Likes: 3
From: preston
Default

did you get hold of tom and wot size socket do we need for the rear out put shaft so i can bring one home
Reply
Old Jun 1, 2010 | 08:45 PM
  #10  
Dave Hewy's Avatar
Dave Hewy
Thread Starter
PassionFord Regular
iTrader: (3)
 
Joined: Nov 2008
Posts: 370
Likes: 0
From: up north
Default

I did and he said he would have a look at what he has. Not checked the socket but i have the workshop manual on my computer so ill check and let you know. Might need pulley drawers to pull the spider off too.
Reply
Old Jun 1, 2010 | 08:48 PM
  #11  
Dave Hewy's Avatar
Dave Hewy
Thread Starter
PassionFord Regular
iTrader: (3)
 
Joined: Nov 2008
Posts: 370
Likes: 0
From: up north
Default

Its 30mm.
Reply
Old Jun 1, 2010 | 08:50 PM
  #12  
graham c's Avatar
graham c
PassionFord Post Whore!!
iTrader: (5)
 
Joined: Jul 2005
Posts: 4,254
Likes: 3
From: preston
Default

cool i,ll bring one home ready
Reply
Old Jun 1, 2010 | 09:09 PM
  #13  
kjc300's Avatar
kjc300
PassionFord Post Whore!!
iTrader: (1)
 
Joined: Aug 2003
Posts: 3,834
Likes: 0
From: Hampshire
Default

Originally Posted by graham c
did you get hold of tom and wot size socket do we need for the rear out put shaft so i can bring one home

I might be being daft, but why do you need to touch the output shaft to change the drop gears?
Reply
Old Jun 2, 2010 | 06:36 AM
  #14  
THE RADMAN's Avatar
THE RADMAN
PassionFord Post Whore!!
20 Year Member
Liked
Loved
iTrader: (2)
 
Joined: Jun 2003
Posts: 6,280
Likes: 14
From: the garage
Default

otherwise you cant remove the casing
Reply
Old Jun 2, 2010 | 12:32 PM
  #15  
kjc300's Avatar
kjc300
PassionFord Post Whore!!
iTrader: (1)
 
Joined: Aug 2003
Posts: 3,834
Likes: 0
From: Hampshire
Default

Originally Posted by THE RADMAN
otherwise you cant remove the casing

I think you can - I did it the other day!!!
Reply
Old Jun 2, 2010 | 03:21 PM
  #16  
THE RADMAN's Avatar
THE RADMAN
PassionFord Post Whore!!
20 Year Member
Liked
Loved
iTrader: (2)
 
Joined: Jun 2003
Posts: 6,280
Likes: 14
From: the garage
Default

yes you can,im getting confused,i removed mine to do the oil seal but it doesnt need to come off for the casing to be removed lol

Last edited by THE RADMAN; Jun 2, 2010 at 03:22 PM.
Reply
Old Jun 2, 2010 | 03:27 PM
  #17  
kjc300's Avatar
kjc300
PassionFord Post Whore!!
iTrader: (1)
 
Joined: Aug 2003
Posts: 3,834
Likes: 0
From: Hampshire
Default

Originally Posted by THE RADMAN
yes you can,im getting confused,i removed mine to do the oil seal but it doesnt need to come off for the casing to be removed lol
I nearly went out to try it again lol (spare box in the shed!!)
Reply
Old Jun 2, 2010 | 08:07 PM
  #18  
graham c's Avatar
graham c
PassionFord Post Whore!!
iTrader: (5)
 
Joined: Jul 2005
Posts: 4,254
Likes: 3
From: preston
Default

its the rear bit that drives the back wheels you need to take off were the rubber donut thing gose ?
Reply
Old Jun 4, 2010 | 06:42 PM
  #19  
andy130's Avatar
andy130
PassionFord Post Whore!!
iTrader: (2)
 
Joined: Jun 2008
Posts: 5,511
Likes: 4
From: ireland
Default

what are the benifits of 3.9 gearing?
Reply
Old Jun 8, 2010 | 11:05 PM
  #20  
Kelv's Avatar
Kelv
Almost there!
iTrader: (4)
 
Joined: Jun 2003
Posts: 7,434
Likes: 0
From: Gatwick (ish)
Default

Have you got the shorter chain and smaller wheel then Dave?

when Steve Scott did mine on the first gearbox many years back, he had to grind down a small section inside the casing to enable it all to comfortably fit.

current box, being Barra - he just kept my 3.9 step off's and casing when assembling the new internals into the box.

dont forget, you need to change the rear diff at the same time or you will be driving the front to rear wheels at different ratio's.
Reply
Old Jun 8, 2010 | 11:11 PM
  #21  
kjc300's Avatar
kjc300
PassionFord Post Whore!!
iTrader: (1)
 
Joined: Aug 2003
Posts: 3,834
Likes: 0
From: Hampshire
Default

Originally Posted by graham c
its the rear bit that drives the back wheels you need to take off were the rubber donut thing gose ?
NO you dont, just undo the bolts around the casing and one near the middle - you dont need to touch the output shaft at all.
Reply
Old Jun 9, 2010 | 06:12 PM
  #22  
Dave Hewy's Avatar
Dave Hewy
Thread Starter
PassionFord Regular
iTrader: (3)
 
Joined: Nov 2008
Posts: 370
Likes: 0
From: up north
Default

Yes Kelv, Pete Doughty did the 3.9 conversion with new chain and smaller gear (its paul ripleys old box) i was thinking of going back to standard ratios when i put it in the car but now i've changed my mind and am going to source a 3.9 7" rear diff instead.
Kev, i replied to your pm on escos forum
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
DHMC
Ford Fiesta
5
Sep 30, 2015 07:15 PM
`spotty
General Car Related Discussion.
3
Sep 25, 2015 11:41 PM
IainRS1700T
Cars for Sale
9
Sep 25, 2015 06:44 AM
Flatlinedan
Technical help Q & A
3
Sep 18, 2015 12:41 PM




All times are GMT. The time now is 08:41 AM.