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Mid engined V8 twin turbo RWD Ka project

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Old Mar 3, 2010 | 10:56 AM
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Default Mid engined V8 twin turbo RWD Ka project

A mate and I jokingly talked about building a mental car on the cheap to have a laugh in, those jokes turned into serious conversations and this was born.....

To avoid having to fabricate or butcher some front engine RWD suspension, steering rack etc we set about finding a chassis with it all done so we can drop a Ka body on top, along with a complete Scimitar we picked up a separate chassis which was near enough the same wheelbase as the Ka

We found the scimitar is actually mid-engined, the engine sits behind the front suspension which will keep the running gear weight towards the middle of the car

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We then bought a ka for the donor shell
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.. then set about stripping it
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and cutting it to pieces
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We kept the A and B pillar for a good strong cabin and to retain the front glass and original door apertures
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The front wings and headlights will be bolted to tabs to keep the weight down and the rear will be a clamshell which we'll be able to remove to work on the car if necessary
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The entire cabin floor is now removed
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Dashboard test fitted to see bulkhead/engine clearance
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You can see the wheelbase is very similar
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During the build my mate Screech has been designing the cage which is very very important to us as we're planning for a maximum of 650kg and somewhere in excess of 400bhp for the first cut, this is the mk1 model/design which has had pretty much everything changed

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Even though Screech is running some FEA analysis it still held up to a real test albeit to scale
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And now the pičce de résistance, a couple of weeks ago we picked up a BMW 4.0 v8 engine as found in a 740, produces 290bhp out of the box and should take a few pounds of boost to get us going!
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The engine choice came down to space and weight, we did size up the 302 ford but its about 6" longer than the bmw lump pretty much excluding its use, it would sit the centre of the engine under the front of the windscreen and remember there either carbed or serious money, so the carb would require a cut out in the actual windscreen.
the fuel injected versions have much higher sump to top heigh and would need cut outs in the glass for the cam covers.
either way there would be no wipers and a bulk head mid way down the car meaning the driver would be situated behind the b pillar and thus the car becomes illegal again.

Then theres the weight, the in order to get the ford block light enough we would need alu head (cast standard) at about Ł400 a pair! then there's the issue of the ford block still having a steel g box and block.

Fritz on the other hand builds 300hp 4 litre motors that are fuel injected, so have inlets at the front of the v, are 6" shorter than the ford block and are only 24" heigh, meaning we have enough room to fit the motor in and still keep the floor to roof height under 1.5m (4.9 foot in old money and possibly lower as its at that now with no load on the sus).

The BMW block was one of the first engines to use CAD to produce a smaller lighter package, it really is quite small for what it is, and complete with gearbox it weighs what the ford block dose on its own.

There's also a serious lack of ford small blocks in this country, we spent the entire time since the conception of the project looking at the ford small block, and a good amount of time looking for one, bottom line, if you can find a fuel injected ford engine with good bores, alu heads, and a manual box in this country for the price we paid for the bmw engine then ill happily give you double that for it.

This engine choice has been in the works for 6 months (thing have been considered that you wouldnt believe, from pajero 3.0 engines to jag 4.0 diesel v8s, at one point it nearly ended up with a twin turbo 3.0 v6, the key goal was the package space and the power output) and is in many ways a serious compromise due to the factors listed above, put simply the ford block would have been nice, but in order to do that we would have had to compromise the total package of the car just for an engine, and that was something we were not prepared to do.

We have a lot of work ahead of us but we should make some good progress in the next couple of months
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Old Mar 3, 2010 | 10:59 AM
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Quality!

Look forward to seeing this one unfold!
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Old Mar 3, 2010 | 11:01 AM
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that is freaklin mad good luck fella keep the pics coming will be intresting to see how this turns out
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Old Mar 3, 2010 | 11:02 AM
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Fair play!

Hows the V6 turbo one coming along?
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Old Mar 3, 2010 | 11:15 AM
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Originally Posted by Chip
Fair play!

Hows the V6 turbo one coming along?
That turd lol

I'm doing the fuel supply i.e. swirl pot, bigger lines, pumps and injectors then fit Autronic then I'll be ready to give you a call if you still want to map it
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Old Mar 3, 2010 | 11:54 AM
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looking good so far! Im still waiting to see the V6 one all done.

Did you get a manual box with the v8? Theyre like hens teeth
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Old Mar 3, 2010 | 11:56 AM
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Originally Posted by Shonky
That turd lol

I'm doing the fuel supply i.e. swirl pot, bigger lines, pumps and injectors then fit Autronic then I'll be ready to give you a call if you still want to map it
Yes mate I do, sounds like a lot of fun
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Old Mar 3, 2010 | 12:02 PM
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740 would be auto.

The manual box only came in 530 v8's and M5's afaik.
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Old Mar 3, 2010 | 12:03 PM
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aint gonna be no slouch
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Old Mar 3, 2010 | 12:13 PM
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fucking mental lol ,


shows whats achiveable when u aint afraid to break a few eggs so to speak ~!!!


what done lads ,
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Old Mar 3, 2010 | 01:30 PM
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Originally Posted by Turbo Transit
740 would be auto.

The manual box only came in 530 v8's and M5's afaik.
Indeed, if we can't get a manual box we'll try chopping the bell housing from a knackered auto box onto a manual 325 box, the 325 boxes have been used in 400bhp+ 6 pot builds
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Old Mar 3, 2010 | 01:46 PM
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yeah, theres a 600bhp sevenesque in scandinavia running one and Ill be running one off the back of my T5 engine. Getrag 260.

The v8 box is the same afaik but the bellhousing is upright where the ones for the inline engines are inclined.
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Old Mar 3, 2010 | 02:10 PM
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Originally Posted by -beefy-
fucking mental lol ,


shows whats achiveable when u aint afraid to break a few eggs so to speak ~!!!


what done lads ,
all it shows so far is they can cut stuff up, lol
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Old Mar 3, 2010 | 02:25 PM
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what a great project
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Old Mar 3, 2010 | 02:36 PM
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Originally Posted by Chip
all it shows so far is they can cut stuff up, lol
Lol, that's the fun part!

The engine is going in the bay on the weekend so we can finalise the bulkhead, and motor mounts, we'll hopefully pin the shell down too
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Old Mar 3, 2010 | 02:55 PM
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Originally Posted by Chip
all it shows so far is they can cut stuff up, lol
even so chip ,

most folk would talk themselves out the idea before it ever got to buying a shell , let alone two , a chassis and a motor ,



so i still say fair play ,


beef
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Old Mar 3, 2010 | 03:33 PM
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very intrested in this. i have run bmw v8`s for years. cracking motors

will keep an eye on this

dave
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Old Mar 3, 2010 | 03:56 PM
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will be watching this
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Old Mar 3, 2010 | 04:16 PM
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aint them Scimitars worth a few quid now?
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Old Mar 3, 2010 | 04:24 PM
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Good luck with it, be impressive if you can finish it
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Old Mar 3, 2010 | 05:21 PM
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good luck i think you will need it lol be fun if finished
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Old Mar 3, 2010 | 08:12 PM
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crazy!
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Old Mar 3, 2010 | 08:24 PM
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best thing about these pica are the NEW ROCKS!!!!! RARRRRR lol great project thou
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Old Mar 3, 2010 | 08:40 PM
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Cool,

I love the little model. What is it made of?

Also you are not shy in chopping stuff up!
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Old Mar 3, 2010 | 08:47 PM
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this is gonna be abit crazy
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Old Mar 3, 2010 | 08:49 PM
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My god, you really arn't wired up right are ya?
And i love it! Some quality KA's occuring!
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Old Mar 3, 2010 | 08:56 PM
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jesus, guna be pretty mad if its all done..
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Old Mar 3, 2010 | 09:23 PM
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Originally Posted by Turbo Transit
740 would be auto.

The manual box only came in 530 v8's and M5's afaik.

not true. they definately made 540i manuals and pretty certain they did 740s too
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Old Mar 3, 2010 | 09:30 PM
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fooking hell thats going to fly if you get it done,good luck hope you see it through
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Old Mar 3, 2010 | 10:08 PM
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good lad nice build,hope u get in finished soon what a beast your nuts !!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!! !!!!!!!!!!!!!!!!
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Old Mar 4, 2010 | 06:41 AM
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this is a completely and utterly BONKERS....















































I HATE IT






























































only kidding


looks like its gonna be an amazing project will defo keep an eye on this thread...get some more pics up!!!
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Old Mar 4, 2010 | 07:33 AM
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keeping an eye on this pal
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Old Mar 4, 2010 | 08:24 AM
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Thanks for all the messages!
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Old Mar 4, 2010 | 08:28 AM
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Originally Posted by Minirotty
aint them Scimitars worth a few quid now?
Not in the state ours was! They do go for 3k+ for a good one though
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Old Mar 4, 2010 | 08:31 AM
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Originally Posted by Ginger Will
Cool,

I love the little model. What is it made of?

Also you are not shy in chopping stuff up!
It's made from dowel and batten from B&Q, I'm not sure the hot glue gun assembly mimics welding though lol
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Old Mar 4, 2010 | 08:39 AM
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Originally Posted by Twellsie
not true. they definately made 540i manuals and pretty certain they did 740s too
I found the part number for the 540 manual gearbox, RealOEM puts it in the 530, 540, 740 and 840

If anyone knows for a manual v8 gearbox or a knackered auto (for the bell housing) please let me know!
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Old Mar 4, 2010 | 08:43 AM
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Are the bellhousings not the same? just the inclination angle is different?

So if you get a 6 pot box and cut the bellhousing off, rotate it and weld it back on....
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Old Mar 4, 2010 | 08:44 AM
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Cool project!
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Old Mar 4, 2010 | 08:54 AM
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Originally Posted by alistairolsen
Are the bellhousings not the same? just the inclination angle is different?

So if you get a 6 pot box and cut the bellhousing off, rotate it and weld it back on....
It's worth a look, my mate has a 320 so should be able to check it out!
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Old Mar 4, 2010 | 09:31 AM
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if it is, I have the flange section off a getrag 260 325 box lying you can have to mate to yours. Just if you need a little more metal for getting them milled flat.
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