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Mk5/6 clutch pedal conversion

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Old Apr 5, 2009 | 11:02 AM
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Default Mk5/6 clutch pedal conversion

Ok as per title just wanted to know what parts I need, I have done a search and from what I can gather I need a mk5/6 pedal and ideally one of those alloy quadrants?

Is there any good guides for doing the conversion or is it fairly straight forward, all the threads I read kept linking to a guide on ap's website but it is no longer there.
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Old Apr 5, 2009 | 02:46 PM
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piece of piss mate. get the pedal from ford then order the alloy clutch quadrant from www.extremesportsproducts.com and then email them and theyll send you instructions on how to fit it all. best thing you can do, fit and forget.

dave.
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Old Apr 5, 2009 | 02:51 PM
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I was going to get the pedal from the scrappy, i suppose it is alot easier just to get a new one are they expensive?
As for the quadrant I see they are out of stock but was reading a thread earlier saying they will have some in a month or so? they have all the details of fitment?
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Old Apr 5, 2009 | 03:26 PM
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Escort Clutch Pedal Modifications

Ř220mm Clutch Fitment to Ford Escort range 1986 onwards.

To improve clutch release on Ford Escorts, post 1995 models are fitted with an adjustable clutch pedal and improved (white) quadrant as standard (see photo's).
When fitting CP3560-1, CP3560-2 cover assemblies or the clutch kits CP2000-8, CP2015-8 & CP2000-35 , AP Racing recommends that the adjustable pedal, improved quadrant and a new clutch cable are fitted to optimize clutch release in light of the higher release loads.

The Ford Part Numbers for these parts as follows:-
Adjustable Pedal - 1029012
Quadrant - 1029013

If vehicle is already fitted with adjustable pedal and white quadrant then mods below will not be necessary.
The latest Mk5 Escort Quadrant (white) has an increased radius R55mm over the Pre 1995 Quadrant (black) R40mm.
The following mods need to be carried out when fitting the white quadrant, if not the pedal will sit too high. Count 10 teeth up from the lower edge of the quadrant.
Using a hacksaw cut along the line of the rib to the centre boss.
Cut at right angles to remove this section.
Add the M8 locknut supplied in the clutch kit to the pedal adjuster bolt.
Fit it back to front, this will prevent the bolt slipping off the quadrant during clutch actuation.
Adjust the bolt until the desired pedal position is achieved.
The increased radius of the white quadrant allows for more travel at the release bearing, hence improving clutch release/gear selection.
Important Note
AP Racing CP3560 Cover Assemblies should only be used in conjunction with our recommended driven plates (see below) and not with OE or alternative driven plates.
CP3560-1 cover can be used with CP5351-16 organic driven plate or CP5354-15 cerametallic paddle driven plate.
CP3560-2 cover should only be used with the CP5351-38 organic driven plate (uses flat segments) or CP5354-15 cerametallic paddle driven plate.
Failure to comply with any of the above recommendations is likely to result in release problems with your clutch.
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Old Apr 5, 2009 | 03:31 PM
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yeah mate, they will send you a step by step guide on how to actually fit the quadrant and pedal (not just mod it) if you email them once youve bought it. it really is straight forward and a great mod. you could just do the above but you WILL break it and be back to square one.

you could pm nigel b on here as he was the guy i originally asked if he could help when i found out he was an engineer when i met him, its hes mate that makes them.

dave.

Last edited by SWITCHBLADE; Apr 5, 2009 at 03:35 PM.
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Old Apr 5, 2009 | 03:34 PM
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I've got a complete MK6 pedal assembly up for grabs if you need
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Old Apr 5, 2009 | 03:43 PM
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It costs just Ł15 from Burton and the quadrant Ł10. But for the quadrant I would go for www.extremesportsproducts.com
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Old Apr 5, 2009 | 05:37 PM
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got the metal to make them but i think the machine is still broke
shouldnt be long hopefully
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Old Apr 5, 2009 | 05:40 PM
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Could really do with one of these now, bin waiting ages and broke yet another plastic one today ffs.....another drive home without a clutch lol
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Old Apr 6, 2009 | 12:38 AM
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Thanks for all the feedback and info guys looks like i'll have to wait till the metal quads are back in stock.

From what i've read you also use a standard mk4 clutch cable, non-abs I believe is all that is available now?
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Old Apr 6, 2009 | 05:00 PM
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yeah mate, ya normal cable, buy a new one while ya at it, thats what i did.

dave.
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Old Apr 6, 2009 | 05:32 PM
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Cheers i'm gonna start getting the bits together to do this I think.
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Old Jan 27, 2025 | 03:30 PM
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Originally Posted by SWITCHBLADE
yeah mate, they will send you a step by step guide on how to actually fit the quadrant and pedal (not just mod it) if you email them once youve bought it. it really is straight forward and a great mod. you could just do the above but you WILL break it and be back to square one.

you could pm nigel b on here as he was the guy i originally asked if he could help when i found out he was an engineer when i met him, its hes mate that makes them.

dave.
Are you still active on here dave
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Old Jan 29, 2025 | 12:00 PM
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what information do you need?
standard cable
mk5 pedal and new bushes
ali quadrant
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Old Jan 29, 2025 | 12:09 PM
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Originally Posted by nigel b
what information do you need?
standard cable
mk5 pedal and new bushes
ali quadrant
looking for a step by step guide how to fit a mk5 pedal in a mk4
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