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Air Injectors

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Old Sep 23, 2008 | 03:54 PM
  #1  
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Default Air Injectors

Whats the purpose of air injectors? What sort of power does your car have to have to use them? Whats the advantages and disadvantages of them?
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Old Sep 23, 2008 | 04:31 PM
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google is your freind!

Air injectors, are, as they sound, a set of injectors that inject air instead of fuel. They are commonly used to control the boost pressure output by a turbocharger.



There are many types available nowadays, including ones that only run a single injector.

How do they work?
The air injectors have an input to the top of them from the turbocharger and an output on the bottom to the wastegate. The injectors are wired to the ecu so they can be controlled.

The ecu air injector map is mapped against boost, rpm and air temperature. The injectors initially stay closed, keeping the wastegate closed too, encouraging the turbo to spin to speed as fast as possible. When the desired turbocharger pressure is aquired during mapping, the injectors are pulsed so that they open at that point, allowing air to flow to the wastegate. This of course opens the gate, bypassing some exhaust gas from the turbine wheel, slowing the compressor and leveling or dropping the boost pressure depending entirely of course on how much air we allow through. The beauty of this system is we can use a relatively weak actuator to achieve very large boost levels and we can accurately program boost curves into the system.

Any downsides?
Yes, if the injectors fail, due to the “Bleed On” configuration, the turbo will run whatever boost it can until something either stops it or something fails due to the fact we have blocked the pipe to the actuator.
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Old Sep 23, 2008 | 04:33 PM
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Personally I much prefer the inherent safety of a bleed off type valve.
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Old Sep 23, 2008 | 04:58 PM
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On a side note, where on the ECU pins should be connected the air injectors ?
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Old Sep 23, 2008 | 05:18 PM
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20 and 16 I think.
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