General Car Related Discussion. To discuss anything that is related to cars and automotive technology that doesnt naturally fit into another forum catagory.

I need to De-Tune a Focus !

Thread Tools
 
Search this Thread
 
Old Jul 26, 2007 | 08:48 AM
  #1  
RS2000CUSTOM's Avatar
RS2000CUSTOM
Thread Starter
Advanced PassionFord User
 
Joined: Jun 2003
Posts: 1,797
Likes: 0
From: The BLACK COUNTRY
Default I need to De-Tune a Focus !

I service and look after a small fleet of cars for a local bus company

They taxi spare bus drivers around in these cars and they are well abused.

My problem is a 54 plate TDCi Focus.

It is ripping dual-mass flywheels and clutches apart every 5000 miles

The bus company purchased the Focus with 42,000 miles now got 58,000 and its in again for its 3rd flywheel/clutch

This particular Focus is too powerful for the numerous drivers who jump in it and my question is this :-

How can I de-tune this car as the bus company owners are fed up with the"down-time" of this car.

A strange question I know but I need it to be less powerful - lol lol
Reply
Old Jul 26, 2007 | 08:51 AM
  #2  
Fudgey's Avatar
Fudgey
Baby Cheesus
iTrader: (4)
 
Joined: Apr 2004
Posts: 20,134
Likes: 106
From: Wiltshire
Default

take the turbo off
Reply
Old Jul 26, 2007 | 08:58 AM
  #3  
It's Czech Mate's Avatar
It's Czech Mate
............
 
Joined: Jun 2003
Posts: 12,970
Likes: 103
From: West Mids
Default

A small wooden chock under the accelerator pedal
Reply
Old Jul 26, 2007 | 09:03 AM
  #4  
nilrem's Avatar
nilrem
STOP!... Carry on
 
Joined: Dec 2006
Posts: 2,200
Likes: 0
From: Derbyshire
Default

restrict the air flow in and out? i.e. washers in the exhaust...
Reply
Old Jul 26, 2007 | 09:20 AM
  #5  
fordsportjay's Avatar
fordsportjay
PassionFord Post Whore!!
iTrader: (6)
 
Joined: May 2004
Posts: 8,651
Likes: 0
From: warrington
Default

is the wastegate actuator adjustable?
maybe it has seized up......
Reply
Old Jul 26, 2007 | 09:28 AM
  #7  
Turbocabbie's Avatar
Turbocabbie
Top Cab !!
 
Joined: Aug 2006
Posts: 3,989
Likes: 1
From: .
Default

rev limiter
Reply
Old Jul 26, 2007 | 09:32 AM
  #8  
Chip's Avatar
Chip
*** Sierra RS Custard ***
iTrader: (3)
 
Joined: Dec 2006
Posts: 47,250
Likes: 22
Default

Restrict the airflow before the turbo is your best bet.
Reply
Old Jul 26, 2007 | 09:41 AM
  #9  
It's Czech Mate's Avatar
It's Czech Mate
............
 
Joined: Jun 2003
Posts: 12,970
Likes: 103
From: West Mids
Default

Potato up the exhaust


Something quite waxy like a marfona or a charlotte new potato for standad sized exhausts

HTH
Reply
Old Jul 26, 2007 | 09:50 AM
  #10  
St3V3_C's Avatar
St3V3_C
PassionFord Post Whore!!
20 Year Member
Liked
Loved
 
Joined: May 2003
Posts: 9,608
Likes: 45
From: Bristol
Default

Put a camera in it and tell them they are paying for the next clutch if they fuck about.
Reply
Old Jul 26, 2007 | 09:59 AM
  #11  
FasterFords's Avatar
FasterFords
Advanced PassionFord User
 
Joined: Sep 2003
Posts: 1,935
Likes: 0
From: Reading
Default

Why not just modify the throttle pedal or linkage, so you only get 3/4 max.

Its not going to invalidate any warrantys and easy to put back.
Reply
Old Jul 26, 2007 | 10:10 AM
  #12  
foreigneRS's Avatar
foreigneRS
Testing the future
 
Joined: Jul 2003
Posts: 17,597
Likes: 24
From: W. Sussex
Default

it won't have a throttle linkage - it'll just have a pot on the pedal and be throttle by wire (although being a diesel it won't actually have a throttle at all )

as chip says, restrict airflow into turbo or reduce boost is best way - anything that restricts exhaust is very bad for the engine in terms of heat build up
Reply
Old Jul 26, 2007 | 10:11 AM
  #13  
Chip's Avatar
Chip
*** Sierra RS Custard ***
iTrader: (3)
 
Joined: Dec 2006
Posts: 47,250
Likes: 22
Default

Intake to the airbox would be the simplest place, piece of thin ally blocking up most of the hole.
Reply
Old Jul 26, 2007 | 10:15 AM
  #14  
Turbosystems's Avatar
Turbosystems
Super Moderator
iTrader: (5)
 
Joined: May 2003
Posts: 12,849
Likes: 50
From: home
Default

Restricting the intake can damage the turbo
Reply
Old Jul 26, 2007 | 10:18 AM
  #15  
Chip's Avatar
Chip
*** Sierra RS Custard ***
iTrader: (3)
 
Joined: Dec 2006
Posts: 47,250
Likes: 22
Default

Originally Posted by T S M
Restricting the intake can damage the turbo

You mean because it will overspeed trying to make boost when it cant?

I did think that might be an issue, but surely if there is restricted intake there wont be enough exhaust gas to overspeed it even when the wastegate is fully shut?
Reply
Old Jul 26, 2007 | 10:18 AM
  #16  
lead_foot's Avatar
lead_foot
is awesome
iTrader: (1)
 
Joined: May 2005
Posts: 4,802
Likes: 0
From: Chesham, Bucks
Default

Originally Posted by T S M
Restricting the intake can damage the turbo
How?
Reply
Old Jul 26, 2007 | 10:22 AM
  #17  
FasterFords's Avatar
FasterFords
Advanced PassionFord User
 
Joined: Sep 2003
Posts: 1,935
Likes: 0
From: Reading
Default

Originally Posted by foreigneRS
it won't have a throttle linkage - it'll just have a pot on the pedal and be throttle by wire (although being a diesel it won't actually have a throttle at all )

as chip says, restrict airflow into turbo or reduce boost is best way - anything that restricts exhaust is very bad for the engine in terms of heat build up
You could still restrict the pedal movement, which has to be the simplest way.
Reply
Old Jul 26, 2007 | 10:24 AM
  #18  
dojj's Avatar
dojj
Resident Wrestling Legend
20 Year Member
Liked
Loved
Community Favorite
iTrader: (3)
 
Joined: May 2003
Posts: 50,018
Likes: 259
From: Little India
Default Re: I need to De-Tune a Focus !

Originally Posted by RS2000CUSTOM
I service and look after a small fleet of cars for a local bus company

They taxi spare bus drivers around in these cars and they are well abused.

My problem is a 54 plate TDCi Focus.

It is ripping dual-mass flywheels and clutches apart every 5000 miles

The bus company purchased the Focus with 42,000 miles now got 58,000 and its in again for its 3rd flywheel/clutch

This particular Focus is too powerful for the numerous drivers who jump in it and my question is this :-

How can I de-tune this car as the bus company owners are fed up with the"down-time" of this car.

A strange question I know but I need it to be less powerful - lol lol
the clutches fuck up because the drivers are driving them like cunts

but then again, there may be a problem with the clutch pedal hydraulics so don't be too eareg to point the finger at the drivers (well, do point the finger but you know what i mean )

has it got traction control?

if not, has it got drive by wire throttle?

if it's got the basic cable opperated throttle then just put the full throttle stop further forwards so you do get full throttle, assuming it's just a normal set up with the cable coming out of the outer sheath, put a grub screw type locking collar onto the cable and be done with it

just don't tell the drivers and see who complains the first itme around

alternativly, tell the grage people who bought the car to stop acting like dicks and buy a sensible car for the drivers to get to change over points in, like a 1.6 diesel poverty spec car for about £35 thats 10 years old and nothing goes wrong with
Reply
Old Jul 26, 2007 | 10:27 AM
  #19  
Chip's Avatar
Chip
*** Sierra RS Custard ***
iTrader: (3)
 
Joined: Dec 2006
Posts: 47,250
Likes: 22
Default

Originally Posted by FasterFords
Originally Posted by foreigneRS
it won't have a throttle linkage - it'll just have a pot on the pedal and be throttle by wire (although being a diesel it won't actually have a throttle at all )

as chip says, restrict airflow into turbo or reduce boost is best way - anything that restricts exhaust is very bad for the engine in terms of heat build up
You could still restrict the pedal movement, which has to be the simplest way.

Fair point TBH

Unbolt from the pot, move round, bolt back on, so full throttle is only half the voltage it used to be.

A resistor after it would probably work too.
Reply
Old Jul 26, 2007 | 10:30 AM
  #20  
foreigneRS's Avatar
foreigneRS
Testing the future
 
Joined: Jul 2003
Posts: 17,597
Likes: 24
From: W. Sussex
Default

anything that you do must not be too drastic and reduce available revs as it could be dangerous when overtaking etc
Reply
Old Jul 26, 2007 | 10:41 AM
  #21  
It's Czech Mate's Avatar
It's Czech Mate
............
 
Joined: Jun 2003
Posts: 12,970
Likes: 103
From: West Mids
Default

Its probably because the cunt taxi driver tries to drive everywhere in 5th to conserve fuel, slipping the clutch for corners etc.

My grandad used to do this and had a new clutch every 12 months without fail
Reply
Old Jul 26, 2007 | 11:15 AM
  #22  
Turbosystems's Avatar
Turbosystems
Super Moderator
iTrader: (5)
 
Joined: May 2003
Posts: 12,849
Likes: 50
From: home
Default

Restricting the turbo intake will cause the turbo to over speed
Reply
Old Jul 26, 2007 | 11:58 AM
  #24  
Rick's Avatar
Rick
15K+ Super Poster!!
 
Joined: May 2003
Posts: 15,885
Likes: 17
From: Stockport, Cheshire
Default

I don't care how abused it is. it shouldn't be doing clutches every 5000 miles. There is a problem somewhere.
Reply
Old Jul 26, 2007 | 07:11 PM
  #25  
RS2000CUSTOM's Avatar
RS2000CUSTOM
Thread Starter
Advanced PassionFord User
 
Joined: Jun 2003
Posts: 1,797
Likes: 0
From: The BLACK COUNTRY
Default

Thanx for the replies

I can assure you that this particular Focus is a real flying machine

It is not a Taxi but is used to taxi relief coach/bus drivers around

My theory is that every set of traffic lights is a Santa Pod special

Clutch Hydraulics are fine but another sign of driver abuse is front tyres

They look worse than a set of road tyres being used on Croft

I was hoping for a simple "modification" to slow the drivers down a bit

Any Ford mechanics on here having similar issues with dual mass flywheels ?
Reply
Old Jul 26, 2007 | 07:37 PM
  #27  
david's Avatar
david
PassionFord Post Whore!!
 
Joined: Aug 2004
Posts: 4,156
Likes: 1
From: Glasgow
Default

I know that lots of the Transits have had the dual mass flywheel set-up taken off due to replacement costs and/or breakages and replaced with a solid flywheel and clutch.

dont know if there is a similar kit for the focus.
Reply
Old Jul 26, 2007 | 07:40 PM
  #28  
morto's Avatar
morto
PassionFord Post Troll
 
Joined: Jun 2003
Posts: 2,644
Likes: 0
From: cumbria
Default

Originally Posted by Rick
I don't care how abused it is. it shouldn't be doing clutches every 5000 miles. There is a problem somewhere.
i agree, i own one and there very quick for 115bhp but thers a problem some were

andy
Reply
Old Jul 26, 2007 | 08:00 PM
  #29  
FasterFords's Avatar
FasterFords
Advanced PassionFord User
 
Joined: Sep 2003
Posts: 1,935
Likes: 0
From: Reading
Default

Originally Posted by RS2000CUSTOM
I was hoping for a simple "modification" to slow the drivers down a bit
I posted one
Reply
Old Jul 26, 2007 | 08:00 PM
  #30  
James's Avatar
James
PassionFord Post Whore!!
 
Joined: May 2003
Posts: 5,224
Likes: 1
From: South West
Default

Can't say i've had to put a clutch or a flywheel in a new shape focus or c-max yet so certianly not something i've seen!

i reckon driver error, resting his foot on the clutch pedel etc. advise an automatic!

it's a 2.0 i assume?
Reply
Old Jul 26, 2007 | 08:09 PM
  #31  
JTECH James's Avatar
JTECH James
Passion for Fords!
iTrader: (13)
 
Joined: Jul 2005
Posts: 10,754
Likes: 2
From: Devon/Blackpool
Default

I have heard (just!) that valeo are going to make solid flywheel conversions for thoise peple wanting to throw the dmf in the bin! with standard type clutches to match
Reply
Old Jul 27, 2007 | 08:12 AM
  #32  
RS2000CUSTOM's Avatar
RS2000CUSTOM
Thread Starter
Advanced PassionFord User
 
Joined: Jun 2003
Posts: 1,797
Likes: 0
From: The BLACK COUNTRY
Default

Originally Posted by JTECHSAFF

I have heard (just!) that valeo are going to make solid flywheel conversions for thoise peple wanting to throw the dmf in the bin! with standard type clutches to match
Links if poss !

Reply
Old Jul 27, 2007 | 08:31 AM
  #33  
JTECH James's Avatar
JTECH James
Passion for Fords!
iTrader: (13)
 
Joined: Jul 2005
Posts: 10,754
Likes: 2
From: Devon/Blackpool
Default

i spoketo a valeo rep who said this was going to happen soon, i dont think it has yet ,maybe worth contacting valeo via email?
Reply
Old Jul 27, 2007 | 08:39 AM
  #34  
dojj's Avatar
dojj
Resident Wrestling Legend
20 Year Member
Liked
Loved
Community Favorite
iTrader: (3)
 
Joined: May 2003
Posts: 50,018
Likes: 259
From: Little India
Default Re: I need to De-Tune a Focus !

Originally Posted by robbie v
Originally Posted by dojj
alternativly, tell the grage people who bought the car to stop acting like dicks and buy a sensible car for the drivers to get to change over points in, like a 1.6 diesel poverty spec car for about £35 thats 10 years old and nothing goes wrong with
u mean like them old pug's london buslines had
yes

don't tell me you spanked one of them about the place too

carol's still got one
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
wowk
General Car Related Discussion.
4
Mar 30, 2021 07:49 PM
tankybaby66
Cars for Sale
49
Feb 6, 2016 02:24 PM
Sp3no
Technical help Q & A
1
Sep 27, 2015 07:23 PM
Tank Mike
Cars & Parts Wanted.
0
Sep 26, 2015 08:07 AM




All times are GMT. The time now is 10:01 PM.