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EGR ALS

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Old Apr 27, 2007 | 10:43 PM
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Default EGR ALS

ok, i learned a bit about this earlier...

do you REALLY need T6 or an equivelent ECU to run it?

it sounds a lot easier to do than your usual ALS, and also less harsh on the engine

what vales do you need to use, where / how much are the buggers lol

plus anymore info is good lol

i read stavs post btw, so ta to markk and si
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Old Apr 28, 2007 | 12:11 AM
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so no cunt knows....


charming
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Old Apr 28, 2007 | 12:18 AM
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You posted it at 11:43 pm on a friday...



Its now 1:20 am , people have lives outside of PF you know


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Old Apr 28, 2007 | 12:22 AM
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really?

well, in all honesty,

they FUCKING SHOULDNT!

everyone that knows anything should be on here 24/7 and thats that!

no if's, no but's, i want answers and i want them NOW!

they should all drink from home like me!

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Old Apr 28, 2007 | 08:23 AM
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you do need a half tidy ecu to get the type of control needed to run it

its alot more complex on the control side than normal als

theres loads of types of valves you can use,,, i believe if you look about you could build the set-up for about 150 quid
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Old Apr 28, 2007 | 08:27 AM
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no matter how many times im told about it, it still confused me

so the pressure in the inlet side is always more than the exhaust manifold, so the gas cant go the wrong way?

is the valve just open or closed like normal ALS, or?

i dont totally get it, i suck
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Old Apr 28, 2007 | 08:31 AM
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the valve isnt just opened or closed on a normal ALS system steve

egr als, feeds air from the outlet of the compressor into the inlet of the turbine, add a little fuel from the engine, and you turn your turbo into a turbine engine,,, but its not thrust that we use just the shaft speed/ energy
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Old Apr 28, 2007 | 08:34 AM
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isnt it?

i know EGR does that mate, buti cant get my head around why exhaust gas dont go thru to the inlet side rather than the other way round?
is the pressure on the inlet side always higher when off throttle? 1way valve? what?
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Old Apr 28, 2007 | 08:35 AM
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just so people know what we are talking about
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Old Apr 28, 2007 | 08:37 AM
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Originally Posted by Stavros
isnt it?

i know EGR does that mate, buti cant get my head around why exhaust gas dont go thru to the inlet side rather than the other way round?
is the pressure on the inlet side always higher when off throttle? 1way valve? what?
off throttle, there will be very little pressure on the inlet of the turbine

as soon as you get the egr working, there will be alot more flow from the outlet of the compressor
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Old Apr 28, 2007 | 08:41 AM
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ah cool, i didnt know how much pressure off throttle there.

makes loads of sense now

how/why is it less damaging than normal ALS? heard things like that, and it creates less heat?

but then, if you believe that forced induction tuning book, Ferrari F1 first used it, but had to stop and revert back to normal ALS as the EGR setup was more heat, not less?
but there a few "facts" in that book i know are wrong, so that may be too.
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Old Apr 28, 2007 | 08:46 AM
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i "think" the reason why its less damaging than normal als, is because less high pressure shocks are produced,,, im not 100% on this though
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Old Apr 28, 2007 | 08:51 AM
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cool

whats the deal with a "suitable" "EGR" valve? someone (you?) said something once that a part from a Supra or something was used or useable?
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Old Apr 28, 2007 | 08:55 AM
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ya mate,, ive heard the mountune valve is a supra EGR valve
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Old Apr 28, 2007 | 11:05 AM
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So, who is going to have a go at making a full set up then?
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Old Apr 28, 2007 | 11:06 AM
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To be honest, the term EGR ALS is actually wrong in this context as the exhaust gas isn't being recirculated but is actually being used in a similar fasion to a normal EGR type system.
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Old Apr 28, 2007 | 11:11 AM
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Originally Posted by DazC
To be honest, the term EGR ALS is actually wrong in this context as the exhaust gas isn't being recirculated but is actually being used in a similar fasion to a normal EGR type system.
yeah, EGR is a funny term for both processes.
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Old Apr 28, 2007 | 11:17 AM
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I might have a go at making one later on this year if I get round to it. Unless someone does it before me and can sell the kit cheap!
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Old Apr 28, 2007 | 03:51 PM
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ive been tempted to have a go,, but i really havent the time needed to bang into it

maybe they call it EGR ALS, because they use standard EGR valves,,, or maybe because they use the exhaust from the compressor
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Old Apr 28, 2007 | 05:41 PM
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BTTT for fudgey and his gurt lush where you to inbred comments
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Old Apr 28, 2007 | 11:23 PM
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PMSL
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Old Apr 29, 2007 | 09:44 AM
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steve you cunt at least i dont shag my sister you inbred fuck

was finishing off the kitchen yesterday, after i got up at 12 due to a fookin headache

anyhow, gareth, if you give a full breakdown of what bits are needed that would be top.
i like your pic and all, but fook knows what the bits are

also, can SECS S8 run it?

i have one of them, and im gonna use it... no matter what (i have no money for anything else, and already own it lol)

if not, then i guess this post is to be lost into the realms of PF for ever

cheers for the replies all
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Old Apr 29, 2007 | 10:04 AM
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theres the egr valve itself
two solinoid control valves (one to open, one to close the egr valve)
a cylinder for storing pressure to operate the valve
a one way valve to allow the cylinder to pressurise, this is charged by boost pressure
some bits of pipe
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Old Apr 29, 2007 | 10:09 AM
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cool cheers

and will it work with S8?

and where you get the valves to?
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Old Apr 29, 2007 | 10:17 AM
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Dan

I have this on my car. You are welcome to have a look!! I know it allows ALS to be run at a slightly lower temperature and keeps the inlet system pressurised constantly - there is a small metal cylinder on the front of my engine which is compressed at all times.

The concept is to help reduce lag whilst keeping EGT temps down. Plus it looks bling and baffles the chavs

Not sure what ECU's will run this but the T6-2000 has dedicated menu applications to support and control this particular application.

I am currently in talks with a company to take my system off (which is not a Mountune system by the way!!) and remanufacture it at a reduced cost! Will give more details when I become a trader on here
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Old Apr 29, 2007 | 10:17 AM
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not sure about the s8 as standard,,, im sure simon could program an output but of cause thats up to him

your useless aint you,,,, look in rs for 1/8 3/2 valves,, solinoid operated srping return norgran valves
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Old Apr 29, 2007 | 10:18 AM
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Gareth you cooont - you beat me to it
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Old Apr 29, 2007 | 10:19 AM
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hi ian,,, i think your car is the only road car with it fitted
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Old Apr 29, 2007 | 10:19 AM
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your too slow ian
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Old Apr 29, 2007 | 10:20 AM
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Lol... My only claim to fame!
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Old Apr 29, 2007 | 10:23 AM
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One thing... Mountune charge Ł2795.00+vat for the relatively small amount of bits in Gareths picture! And that's wihout the ECU!! Is it worth this money? (Ł3248.00) ...... I think not!!

I think mine uses a valve off a Toyota or Porsche IIRC. Can try and find out?
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Old Apr 29, 2007 | 10:28 AM
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Ł3.5k for some pops and bangs and a fast as fook car

jeeeebus!

ian, it would be very cool to have a look at your car sometime, ill let you know when im next over your way!

im only in swindon so not far at all

cheers gareth, sorry im not as clued up as you are
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Old Apr 29, 2007 | 10:57 AM
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Never used it but from people who have, the mountune one aint that good anyway....it relies on vaccum to open the valve...The focus wrc one is just a housing with two ports, spring tensioned valve and a dirty great solenoid coil controlled by a solid state relay. The relay coil is fed from the T6 and hey presto....the EGR is worked in conjunction with normal ALS stategy but with less aggression so less heat. When open the egr sounds like an air leak into the exhaust....

Tables from a T6 map for the EGR

Menu : ECU Software Setup
Group : OUTPUT FUNCTIONS ->
Group : EGR VALVE ->
Map : EGR Valve On f(RPM) (RPM)

3000

Menu : ECU Software Setup
Group : OUTPUT FUNCTIONS ->
Group : EGR VALVE ->
Map : EGR Valve Off f(RPM) (RPM)

2500

Menu : ECU Software Setup
Group : OUTPUT FUNCTIONS ->
Group : EGR VALVE ->
Map : EGR Valve On f(TPS) (ř)

20

Menu : ECU Software Setup
Group : OUTPUT FUNCTIONS ->
Group : EGR VALVE ->
Map : EGR Valve Off f(TPS) (ř)

30

Menu : ECU Software Setup
Group : OUTPUT FUNCTIONS ->
Group : EGR VALVE ->
Map : EGR Valve Frequency (Hz)

100

Menu : ECU Software Setup
Group : OUTPUT FUNCTIONS ->
Group : EGR VALVE ->
Map : EGR Valve On Duty (%)

80

Menu : ECU Software Setup
Group : OUTPUT FUNCTIONS ->
Group : EGR VALVE ->
Map : EGR Valve Maximum On Time (secs)

10
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Old Apr 29, 2007 | 11:02 AM
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I doubt S8 could run it (on a hardware level) although I might be wrong. There are 2 valves that need to be controlled independantly of each other which means 2 extra outputs are required. The S8 and Weber stuff only has a 35 pin plug and most of them are used already!!
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Old Apr 29, 2007 | 11:05 AM
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Originally Posted by ian sibbert
Never used it but from people who have, the mountune one aint that good anyway....it relies on vaccum to open the valve...The focus wrc one is just a housing with two ports, spring tensioned valve and a dirty great solenoid coil controlled by a solid state relay. The relay coil is fed from the T6 and hey presto....the EGR is worked in conjunction with normal ALS stategy but with less aggression so less heat. When open the egr sounds like an air leak into the exhaust....

Tables from a T6 map for the EGR

Menu : ECU Software Setup
Group : OUTPUT FUNCTIONS ->
Group : EGR VALVE ->
Map : EGR Valve On f(RPM) (RPM)

3000

Menu : ECU Software Setup
Group : OUTPUT FUNCTIONS ->
Group : EGR VALVE ->
Map : EGR Valve Off f(RPM) (RPM)

2500

Menu : ECU Software Setup
Group : OUTPUT FUNCTIONS ->
Group : EGR VALVE ->
Map : EGR Valve On f(TPS) (ř)

20

Menu : ECU Software Setup
Group : OUTPUT FUNCTIONS ->
Group : EGR VALVE ->
Map : EGR Valve Off f(TPS) (ř)

30

Menu : ECU Software Setup
Group : OUTPUT FUNCTIONS ->
Group : EGR VALVE ->
Map : EGR Valve Frequency (Hz)

100

Menu : ECU Software Setup
Group : OUTPUT FUNCTIONS ->
Group : EGR VALVE ->
Map : EGR Valve On Duty (%)

80

Menu : ECU Software Setup
Group : OUTPUT FUNCTIONS ->
Group : EGR VALVE ->
Map : EGR Valve Maximum On Time (secs)

10
So going off that, the EGR ALS valve is just opened and closed rather than varied in position?
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Old Apr 29, 2007 | 11:06 AM
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ian you havent got a photo of the focus one?

just thinking about it,, you could use a smal external wastegate as the control valve if you put a bit of effort in
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Old Apr 29, 2007 | 11:23 AM
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Dazc,

The old S8 has plenty of outputs as standard.
It can drive 8 injectors out the box and as Dan has only 4 injectors.....
Also has 4 user outputs which can be used.

The software doesnt support it but thats an easy mod.


Dan,

If you want this done no problem.
I have never set one up before so may need some input from Stu/Karl etc.,,
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Old Apr 29, 2007 | 11:26 AM
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Originally Posted by DazC
Originally Posted by ian sibbert
Never used it but from people who have, the mountune one aint that good anyway....it relies on vaccum to open the valve...The focus wrc one is just a housing with two ports, spring tensioned valve and a dirty great solenoid coil controlled by a solid state relay. The relay coil is fed from the T6 and hey presto....the EGR is worked in conjunction with normal ALS stategy but with less aggression so less heat. When open the egr sounds like an air leak into the exhaust....

Tables from a T6 map for the EGR

Menu : ECU Software Setup
Group : OUTPUT FUNCTIONS ->
Group : EGR VALVE ->
Map : EGR Valve On f(RPM) (RPM)

3000

Menu : ECU Software Setup
Group : OUTPUT FUNCTIONS ->
Group : EGR VALVE ->
Map : EGR Valve Off f(RPM) (RPM)

2500

Menu : ECU Software Setup
Group : OUTPUT FUNCTIONS ->
Group : EGR VALVE ->
Map : EGR Valve On f(TPS) (ř)

20

Menu : ECU Software Setup
Group : OUTPUT FUNCTIONS ->
Group : EGR VALVE ->
Map : EGR Valve Off f(TPS) (ř)

30

Menu : ECU Software Setup
Group : OUTPUT FUNCTIONS ->
Group : EGR VALVE ->
Map : EGR Valve Frequency (Hz)

100

Menu : ECU Software Setup
Group : OUTPUT FUNCTIONS ->
Group : EGR VALVE ->
Map : EGR Valve On Duty (%)

80

Menu : ECU Software Setup
Group : OUTPUT FUNCTIONS ->
Group : EGR VALVE ->
Map : EGR Valve Maximum On Time (secs)

10
So going off that, the EGR ALS valve is just opened and closed rather than varied in position?
Daz,

Yep, sure is...

Gareth,

I have some but I aint at home, i'll post some during the week...its not complicated in the slightest.....
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Old Apr 29, 2007 | 11:29 AM
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nice one ian,,,

simon do you have als control working right on the s8,,, i think all you need to do then is set and output high (100% duty) whenever the als valve is activated
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Old Apr 29, 2007 | 11:31 AM
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Originally Posted by Electronic
Dazc,

The old S8 has plenty of outputs as standard.
It can drive 8 injectors out the box and as Dan has only 4 injectors.....
Also has 4 user outputs which can be used.

The software doesnt support it but thats an easy mod.


Dan,

If you want this done no problem.
I have never set one up before so may need some input from Stu/Karl etc.,,


Thanks for clearing that up Simon.
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