what brake upgrade options over 4x4 cos
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From: Ramsgate, Kent Drives: E39 530D Touring
ok i know you can go to 300mm on the rear with the mikeR kits (or whoever makes em
)
but what about the fronts? i assume 1st things 1st is 2wd calipers yeah, but what size bolts straight on with spaces? 300+?
nout wrong with the brakes on my car, best ive ever driven... but they LOOK small against the 16inch esccos rims, and i dont like that
but what about the fronts? i assume 1st things 1st is 2wd calipers yeah, but what size bolts straight on with spaces? 300+?
nout wrong with the brakes on my car, best ive ever driven... but they LOOK small against the 16inch esccos rims, and i dont like that
what kind of wheels do you have. it is hard to get big brakes on a 4wd saph. there are not many wheels which can get big brakes behind them.
do you have the same wheels as on the pic. (escort cossie wheels).
you can go for a 300mm set up from hi-spec for example. and using the same calipers.
cheers
do you have the same wheels as on the pic. (escort cossie wheels).
you can go for a 300mm set up from hi-spec for example. and using the same calipers.
cheers
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From: Ramsgate, Kent Drives: E39 530D Touring
yep theyre escos wheels
but the front hubs are normal 2wd boggo base model sierra ones.
getting 2wd cos hubs aint a big issue if necessary tho
but the front hubs are normal 2wd boggo base model sierra ones.
getting 2wd cos hubs aint a big issue if necessary tho
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From: Ramsgate, Kent Drives: E39 530D Touring
eagle, unfortunately i do not have easy access to automatic rifles in order to rob a bank to pay for your setup
i was thinkin more along the lines of a few hundred, not a few thousand
i was thinkin more along the lines of a few hundred, not a few thousand
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if you can afford to get a big disc with an ally bell .. then you can get the kit made up for your exact setup ... like mine was .. mine was cheap ish ....
just sayin .. get 2wd fronts .. then go from there
just sayin .. get 2wd fronts .. then go from there
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From: Ramsgate, Kent Drives: E39 530D Touring
rich, im confused 
they apply pressure to a larger area (4 pistons instead of one)
also discs ar same size etc. etc.
also i always thought the 2wd was better just becasue, well, everyone says it is

they apply pressure to a larger area (4 pistons instead of one)
also discs ar same size etc. etc.
also i always thought the 2wd was better just becasue, well, everyone says it is
Originally Posted by RichardPON
Jim,
I think you'll find that the 4x4 set up is actually more efficient than the 2wd.
Remember your physics from school - P=F/A.
I think you'll find that the 4x4 set up is actually more efficient than the 2wd.
Remember your physics from school - P=F/A.
Hmmm. I wonder because if you walk on snow in high heels (work with me here) you'll sink, but if you have clowns shoes on you exert less the same force over a larger area hence you actually produce less pressure)
So I thought Id do some rough guessing
Now I dont know specifics, but I would imagine that actual pad size is fairly similar single vs 4 pot.
Some examples (and Im guessing the single calipers piston at 50mm diameter, I checked another site and the m16 caliper has a piston diameter 19mm or so.)

(not to scale obviously)
a = 9.5mm
b = 25 mm
Contact area of the piston is (pi)r squared
so
4 pot is 3.142 x (9.5 x 9.5) = 283.566mm squared
Single is 3.142 x (12.5 x 12.5) = 490.938mm squared
Lets assume that the pedal exerts the same force. Say 500. (joules (no not Spadge) I think
Pressure = force / area
So on a single caliper its 500 over 490.938mm squared = 1.018
on a 4 pot its twice that of course so 500 over 567.132 mm squared = 0.882
So presssure exerted on a pad in a single is 1.018
an in a 4 pot its 0.882
Is that right?
If its a 6 pot caliper with the same piston diameter as the 4 pot its 0.588
I dont know what that proves
but surely the single pot has to then be divided by both sides of the disc , so the effort exerted by the one piston is split to both sides of the disc , whereas the 4 pot has the same effort 4 times over ???
the formulae looks teh bollox tho !!!
the formulae looks teh bollox tho !!!
Im not sure
500J line force is 250 per side on a single caliper
or
125 per piston on a 4 pot.
Im trying to simplify it to pad pressure as thats the important part not how its divided up inside the caliper piston(s)
but like I say Im no expert.
500J line force is 250 per side on a single caliper
or
125 per piston on a 4 pot.
Im trying to simplify it to pad pressure as thats the important part not how its divided up inside the caliper piston(s)
but like I say Im no expert.
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From: The Dark Side of the Moon...
Wes - yeah I know - I jsut wanted Jims calipers 
BTW - does anyone know why on a 4x4 cos, 2WD discs are too big for the caliper, yet on the ERST, 4x4 discs are too small if used with 4x4 calipers? Surely being 5mm bigger the 2WD disc *shouldn't* fit?????????????
Or is it that the mounting points on the ERST hub sit 5mm further out than on a 4x4 hub?

BTW - does anyone know why on a 4x4 cos, 2WD discs are too big for the caliper, yet on the ERST, 4x4 discs are too small if used with 4x4 calipers? Surely being 5mm bigger the 2WD disc *shouldn't* fit?????????????
Or is it that the mounting points on the ERST hub sit 5mm further out than on a 4x4 hub?
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From: Under the Missus ( . )( . )
Originally Posted by Jim Galbally
rich, im confused 
they apply pressure to a larger area (4 pistons instead of one)
also discs ar same size etc. etc.
also i always thought the 2wd was better just becasue, well, everyone says it is

they apply pressure to a larger area (4 pistons instead of one)
also discs ar same size etc. etc.
also i always thought the 2wd was better just becasue, well, everyone says it is
But they do have better vented disc's on rear.
Also, for what it's worth, I think that the multi piston arrangement of the 2wd 4-pot caliper is better than the single piston sliding carrier arrangement on the 4wd, and the change was made purely as a cost saving measure!
Originally Posted by Phil
Force is in Newtons Rich, not Jewels, that is for energy!
Originally Posted by Phil
Also, for what it's worth, I think that the multi piston arrangement of the 2wd 4-pot caliper is better than the single piston sliding carrier arrangement on the 4wd
Educated 'think' Rich. All uprated brakes are of a similar multi-piston design.. can you imagine a touring car team thinking "Right we'll upgrade these 6-pots for a single piston sliding caliper"?? I certainly can't. AP racing don't make any single piston calipers as far as i'm aware! Learn from the brake experts, not the penny pinchers at Ford. I work for Nissan in the design centre, and 70% of the work is costing down saving 1% on a particular part, so imagine at Ford changing the caliper design over to one used elsewhere, and has to be a huge amount cheaper to make and then fitting a single piston with a single bleed point etc.. then it allows them to use a common 4wd sierra front hub etc etc.. It would probably cost them over 50% more to use a 2wd style caliper! That wouldn't get signed off in a million years!
Phil
Oh I know cost comes into it and like you say why would people like AP bother with 6 pot conversions if not for a point.
I was really just trying to see what Pon said above. was right or wrong. I think that the Ratios I got out of the end although right are inversely proportional. In that the closer it gets to 0 the more power it must be.
Oh I know cost comes into it and like you say why would people like AP bother with 6 pot conversions if not for a point.
I was really just trying to see what Pon said above. was right or wrong. I think that the Ratios I got out of the end although right are inversely proportional. In that the closer it gets to 0 the more power it must be.
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