Welding in new chassis rails!
Right i know how to get my rails off but how are they welded back in?are they spot welded in or can u just weld down the seams with a mig welder? Advice please! as i think im gonna have to have a go maself!
i removed mine with a drill that leaves the upper part in the boot ares with a hole just weld the chassis rail through this hole then flat off after !
then seam weld it on the underside! thats what ive done!
then seam weld it on the underside! thats what ive done!
Joined: Oct 2005
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From: further north than you...
Originally Posted by andyt
you could allways drill holes in the lip of the chassis rails mate and do it that way
oh so insted of removing with a spot weld drill i should just drill straight through into the floor then put the new rails in place and mig weld in from inside the car? Is that the way?
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Originally Posted by shane
oh so insted of removing with a spot weld drill i should just drill straight through into the floor then put the new rails in place and mig weld in from inside the car? Is that the way? 
hey up buddy
hate to piss on your bonfire but as soon as you weld them chassis rails in, it will burn that lovely paint whatever
best bet is to drill straight through the welds and through the boot panel as well, then plug weld the chassis rails to the boot using the hoes you drilled in the boot floor, then seam weld the rails from underneath as well.Seam weling is where you have an inch run of weld, then miss and inch, then weld another inch and so on
hope that helps buddy and get ya finger pulled out with it
hate to piss on your bonfire but as soon as you weld them chassis rails in, it will burn that lovely paint whatever
best bet is to drill straight through the welds and through the boot panel as well, then plug weld the chassis rails to the boot using the hoes you drilled in the boot floor, then seam weld the rails from underneath as well.Seam weling is where you have an inch run of weld, then miss and inch, then weld another inch and so on
hope that helps buddy and get ya finger pulled out with it
Will do danny,think u should come show me how its done
i know it'll burn the paint but i just wanna limit the damage! Also "plug weld" WTF
im gona burn ma hands off or weld maself to the car
im gona burn ma hands off or weld maself to the car
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Joined: Sep 2005
Posts: 1,051
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From: Sheppey, Kent
Originally Posted by Lincolndanny
hey up buddy
hate to piss on your bonfire but as soon as you weld them chassis rails in, it will burn that lovely paint whatever
best bet is to drill straight through the welds and through the boot panel as well, then plug weld the chassis rails to the boot using the hoes you drilled in the boot floor, then seam weld the rails from underneath as well.Seam weling is where you have an inch run of weld, then miss and inch, then weld another inch and so on
hope that helps buddy and get ya finger pulled out with it
hate to piss on your bonfire but as soon as you weld them chassis rails in, it will burn that lovely paint whatever
best bet is to drill straight through the welds and through the boot panel as well, then plug weld the chassis rails to the boot using the hoes you drilled in the boot floor, then seam weld the rails from underneath as well.Seam weling is where you have an inch run of weld, then miss and inch, then weld another inch and so on
hope that helps buddy and get ya finger pulled out with it

Cheers
Pez
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