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Old Jul 20, 2022 | 07:36 AM
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Marc sierra
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Originally Posted by Jack and the Beanstalk
RE THE 4X4 SUSPENSION SETUP.
Importing big component WRT weight length height etc out of the UK is very expensive so I'm looking at alternatives I can do in our country that is affordable.

I have the 4x4 x-member and 4x4 steering components. I have xr4x4 hubs and not cossy 4x4 ones. this is what I have and going to use later

The Xr4x4 ARB and TCA I purchased recently were going for 40 pounds on ebay and so I offered 35 pounds. Shipping and import duties together around 80 pounds that surmounted around 2600 ZAR for me which makes a dent.

What I have now is a standard 2wd 28mm sapph ARB. But this cannot be used with the 4x4 X-member. Hence the purchases of the above

Note 1time powder coating requiments and poly bushes following for ARB and TCA's. Not going to fork out cash again for this

RE ABS CONVERSION FROM STANDARD SAPPH DRUM BRAKES

I bought a complete rear end that has the ABS setup to swap over from the drum brake setup.

I also bought a set of standard 2wd abs hub knuckles That uses the castle nut ball joint to complete the abs drive train brake setup. I have all the abs components besides a set of new sensors that need to be replaced. Cossy 2wd or 4x4 parts are not available to buy in our country so I have to mix and match a bit to try and make it work.

RE THE V6 engine OPTION

I have a 2.9 v6 cossy BOB, 2.9 xr 4x4 sump, front diff also off 2.9 v6 as well as the front drive shafts. This connected to a 2.9 v6 5 speed 4x4 NTYPE gearbox . So I've kept everything from one model together. I just dont have the ARB and TCAS. Also i have the correct oil filter arm and internal pickup for this setup .This engine is only coming later after a complete teardown and rebuild

Still needing an appropriate flywheel for 2.9 v6 BOB but I'm not concerned.

Once I've completed my build. Plan is to run the stock 2.0 pinto carby mounted on the 4x4 X-member with another 2wd NType gearbox. Don't worry I already have the 4x4 steering component's and the 4x4 2.0 engine mounts to put the pinto ontop of the X-member.

RE THE 4x4 TCA 2WD BALL JOINT CONVERSION.

I'm going to give this a bash and see how this works. So once I've recieved the Xr4x4 ARB and TCA. Going to press out the old ball joint and look for something replaceable and swappable just on the ball joint part. There has to be something I can find like this that can fit.


The Type N (I guess you actually mean Type 9) gearbox was mostly found on the 2.8 XR4x4 and only a few on the 2.9. Normally the 2.9 has a MT75 4x4 box, which is a lot stronger than the type 9. The type 9 will struggle with the torque from the BOB and will probably break.

Regarding the ball joints, there is a taper on the hole in the knuckle. So you will need to find something that matches that taper exactly for it to be a tight fit.
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