Old Dec 20, 2014 | 04:57 PM
  #18  
Davemurphy007's Avatar
Davemurphy007
Ford Focus Specialist
 
Joined: Jul 2007
Posts: 516
Likes: 5
From: Saudi Arabia/Southampton
Default

I hadn't realised it had been so long since I last updated this!

Things have moved on quite considerably since my last update in May. I have now left the RAF and, as a result, have had to make sizeable chunks of progress on the shell and engine in order to move the car from where it has been stored over the last 5 years.

I finished cleaning up the underside of the car, gave it a lick of paint and have coated it in an anti-corrosion compound which I managed to 'borrow' from work - if it keeps 70 year old Spitfires clean it should be good on a Ford!

Name:  IMAG0485_zpsqtlz3fyj.jpg
Views: 2146
Size:  36.5 KB

Name:  IMAG0484_zpsoivcnun5.jpg
Views: 2143
Size:  63.5 KB

Name:  IMAG0490_zps30zuok3x.jpg
Views: 2244
Size:  67.5 KB

Name:  IMAG0770_zpsi8i723qc.jpg
Views: 2109
Size:  86.7 KB

Name:  IMAG0774_zpsppcemghx.jpg
Views: 2208
Size:  88.2 KB

Finally gave the engine block a lick of paint

Name:  IMAG0876_zpsywdqmm29.jpg
Views: 2165
Size:  94.3 KB

Refitted the fuel tank and pipework.

Name:  IMAG1159_zpsf0mfyers.jpg
Views: 2067
Size:  93.0 KB

Name:  IMAG1165_zpsjtbfzwjk.jpg
Views: 2246
Size:  87.8 KB

Name:  IMAG1164_zpsekxokwqn.jpg
Views: 2160
Size:  69.0 KB

Name:  IMAG1163_zpsbsuzpbw5.jpg
Views: 2106
Size:  51.5 KB

This has also meant the credit card has taken a bit of a spanking as I've simply had no option other than to buy whatever bits were needed. Including, but not limited to:

Bilstein B12 dampers with Eibach Pro-Sport springs

Name:  IMAG1105_zpscc3woio6.jpg
Views: 2093
Size:  72.2 KB

Name:  IMAG1106_zps4o2v4dau.jpg
Views: 2116
Size:  85.0 KB

Name:  IMAG1170_zpsq7c08rap.jpg
Views: 2013
Size:  70.8 KB

Name:  IMAG1201_zps5roeaqs1.jpg
Views: 2146
Size:  88.3 KB

Unfortunately I haven't been able to fit the rear springs as part of the rear suspension rebuild - they have proven too awkward to fit with my limited tools and timescales (anyone who's changed Focus rear springs will know what an utter b@stard they are!). So I've had to do something I swore I'd never do and cut some springs to fit.

Name:  IMAG1192_zpsanpvgata.jpg
Views: 2049
Size:  72.6 KB

Name:  IMAG1220_zpsagn9kuld.jpg
Views: 2107
Size:  96.5 KB

Name:  IMAG1174_zpsiqqea43o.jpg
Views: 2131
Size:  83.0 KB

Name:  IMAG1175_zpszhcn9dwf.jpg
Views: 3289
Size:  93.1 KB

Name:  IMAG1223_zpspknxgxed.jpg
Views: 3527
Size:  77.2 KB

All the rear suspension has been refitted with powerflex bushes, new bolts and new trailing arm bushes. The Eibach Anti-roll bar has been refitted as well and all hubs have brand new bearings in them.

Got the front subframe, steering rack and anti-roll bar all refitted.

Name:  IMAG1200_zpsjgyjvzhv.jpg
Views: 2864
Size:  114.6 KB

I did have time to be a little bit bufty though and clean up the discs that have been sat on the shelf rusting away for 5 years.

Name:  IMAG1227_zpsiicwgvkp.jpg
Views: 2102
Size:  82.8 KB

And clean up and repaint the rear calipers

Name:  IMAG1229_zpslvsxp1lp.jpg
Views: 2029
Size:  77.1 KB

I have removed the ST170 calipers at the front as I have a set of Focus RS Brembos with grooved discs, Ferodo pads and braided lines to fit, unfortunately I think I need to change the mounting brackets as they are shockingly bad! I've bought the spacers and longer wheel studs necessary to do this conversion but haven't had chance to fit them yet. The front bodywork is just attached loosely for the purpose of moving the car from one end of the country to the other.

Name:  IMAG1244_zpsq7nsivoc.jpg
Views: 2205
Size:  97.0 KB

Name:  IMAG1245_zpsg2aka26x.jpg
Views: 2184
Size:  87.7 KB

And on the deck for the first time since 2009!!! I definitely won't be running the car without changing those cut rear springs first - there's about half an inch clearance between the arch and the tyre

Name:  IMAG1252_zpse2luykuc.jpg
Views: 2249
Size:  99.6 KB

Name:  IMAG1255_zps2ikb4err.jpg
Views: 2216
Size:  111.8 KB

And loaded up on the trailer ready to move to her new home.

Name:  IMAG1258_zps327ppazv.jpg
Views: 2177
Size:  87.2 KB

Name:  IMAG1259_zpszpgcxphg.jpg
Views: 2070
Size:  97.3 KB
Reply