Old May 8, 2014 | 04:02 PM
  #13  
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Davemurphy007
Ford Focus Specialist
 
Joined: Jul 2007
Posts: 516
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From: Saudi Arabia/Southampton
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Got a bit more done last weekend.

Managed to drop the fuel tank to fit my uprated Deatsch pump and have a good look at the bodywork above it.

Minging standard tank, half full of 7 year old fuel!

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If you thought there was some sort of fancy electrical arrangement for the fuel level, wrong, it's a float on a resistive arm

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Standard pump and filter removed. All in reasonably good condition for 103k miles. Note the plastic pot it all lives in acts like a swirl pot to prevent fuel starvation during cornering.

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As the Deatsch pump is a universal pump it wasn't a 100% straight swap. I had to trim the rubber seal that fits the pump into the 'swirl pot' and had to slightly elongate the holes for the outlet/return cap that fits onto the pump. Other than that, all straightforward.

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And the floorpan above the tank is pretty good too which is encouraging, despite not having much corrosion protection.

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This is the only bit i spotted but it's just a touch of surface rust where it has been rubbing on the fuel tank, so easily treatable.

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