Old Aug 11, 2012 | 01:39 AM
  #32  
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Focusinprogress
Wahay!! I've lost my Virginity!!
 
Joined: May 2012
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From: Buffalo, NY. USA
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put another coat of body filler on the front driver fender

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Then removed the rub strip from the hatch to attack the rust spots:

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Then I made sure to document the process of how to cut the quarterpanels to isntall the fiberglass RS replica parts....

Start out by measuring in a few spots and marking 2" off the edge of the door jam, then eye-ball the same curve like so:

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then, your cut line is going to be only about a 1/16" above the recessed area where the rub strip is. measure along that line 16" from the door jam as a rough starting point like so:



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then from here your cut line is going to gradually make its way up to the current flair's body line, and continue similar to the rub strip area, just a 1/16" or less above the current indent

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then your going to cut about 1/16" or less along the actual fender-well so that the whole panel comes off, included the flange with the spotwelds

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Next, cut along the bottom of the rocker, just after it rolls underneath. Then remove the huge chunk you just cut out:

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at this point, you will want to bevel the fiberglass panel like I did in the previous post where I did the other side's QP and do a series of test fits, adjusting the cut until you end up with perfect fitment.....then use a file to de-burr the inside edge so nothing can interfere when you bond the fiberglass flair to the metal



(I'll pick up from here tomorrow)
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