Old Jul 16, 2010 | 09:36 PM
  #1  
s2turbsZVH's Avatar
s2turbsZVH
Will it ever end !!!!!!!
 
Joined: Jun 2007
Posts: 464
Likes: 1
From: Colchester, Essex
Default RS Turbo S2 - Engine bay and underside resto

Where do I start - well purchased this 90spec 89 plater in November 2006 and used it here and there until Feb 2008 - then the turbo went bang so in the garage it went - three months later got it up and running and all was good until November 2008 - at that point i lost my job so in the garage it stayed

Anyway sorted new job and in April/May this year got it running and then decided time for a tidy up - plan is to tidy up the rear end up to the engine bay and then in Nov/Dec move onto the engine bay and clean that up as well - so anyway here goes

Now from May 2010 - a few pictures of what I had to deal with underneath

Name:  IMG_1292.jpg
Views: 3111
Size:  129.1 KB
Name:  IMG_1293.jpg
Views: 2143
Size:  136.3 KB
Name:  IMG_1294.jpg
Views: 2607
Size:  147.2 KB
Name:  IMG_1295.jpg
Views: 1894
Size:  104.2 KBName:  IMG_1296.jpg
Views: 1927
Size:  107.0 KB
Name:  IMG_1297.jpg
Views: 1826
Size:  92.4 KB

So stripped it down and cleaned off all the underseal................

Name:  IMG_1365.jpg
Views: 2120
Size:  111.6 KBName:  IMG_1366.jpg
Views: 1756
Size:  144.2 KB
Name:  IMG_1367.jpg
Views: 1891
Size:  103.9 KB
Name:  claen2.jpg
Views: 1797
Size:  46.5 KB
Name:  clean1.jpg
Views: 1845
Size:  39.7 KB

All nuts/bolts/washers etc etc that were removed to be re zinced - in silver

Name:  IMG_1314.jpg
Views: 1783
Size:  91.8 KB

and all the suspension/wishbones/anti roll bar etc for powdercoating (all looking pretty rough!!)

Name:  IMG_1315.jpg
Views: 1781
Size:  121.2 KB

then the shocks (koni adjustables) ready for a lick of paint

Name:  shocksbefore.jpg
Views: 1740
Size:  40.1 KB

then moved on to the rear on each side behind the bumper - couple of bits to tidy up here - allso shows a spot on the chassis rail that needed welding so plat welded in and eventually tidied up ready for paint

Name:  IMG_1368.jpg
Views: 1849
Size:  86.9 KBName:  rust1.jpg
Views: 1815
Size:  27.1 KB

Then decided and priming the bottom and going over this with an overpaintable stone chip protection - no intention of using for anything than fair weather driving so for me this is enough

Name:  stonechip.jpg
Views: 1766
Size:  30.3 KB
Name:  stonechip2.jpg
Views: 1775
Size:  15.1 KBName:  stonechip3.jpg
Views: 1846
Size:  19.3 KB

and then began to put some colour onto it

Name:  stonechip4.jpg
Views: 1736
Size:  22.1 KB
Name:  paint1.jpg
Views: 1881
Size:  35.9 KB
Name:  paint2.jpg
Views: 1864
Size:  38.2 KBName:  paint3.jpg
Views: 1783
Size:  29.9 KBName:  paint4.jpg
Views: 1835
Size:  21.9 KB
Name:  paint6.jpg
Views: 1774
Size:  24.8 KB

all in all not too bad and I am more than happy with the result

Name:  paint5.jpg
Views: 2038
Size:  42.4 KB

Then parts back from powdercoating - looking good

Name:  afterpcoat.jpg
Views: 1760
Size:  32.0 KB
Name:  wboneafter.jpg
Views: 1722
Size:  37.4 KB

and from zincing - again have come up really well

Name:  IMG_1323.jpg
Views: 1646
Size:  107.8 KB

also gave the shocks a lick of paint

Name:  shocksafter.jpg
Views: 1783
Size:  35.7 KB

and sorted the panel either side behind the rear bumper

Name:  IMG_1427.jpg
Views: 1687
Size:  60.5 KB
Name:  IMG_1429.jpg
Views: 1733
Size:  43.3 KB

The started mounting clips etc I got from Ford and all of a sudden it starts to take shape

Name:  IMG_1418.jpg
Views: 1793
Size:  108.4 KB
Name:  IMG_1419.jpg
Views: 1877
Size:  98.7 KB
Name:  IMG_1420.jpg
Views: 1729
Size:  96.9 KBName:  IMG_1421.jpg
Views: 1681
Size:  104.2 KB

then the heat shield placed back on

Name:  IMG_1425.jpg
Views: 2376
Size:  104.2 KB

rear anti roll bar with nice new shackles

Name:  IMG_1423.jpg
Views: 2779
Size:  116.0 KB

and rear load sensors tidied up

Name:  IMG_1438.jpg
Views: 1817
Size:  180.7 KB

So at the moment that is about it hope you like it so far - more updates as and when I can.

Next move is to finish cleaing the middle of the car as access is a nightmare in my small garage so need to getting rolling so I can manovere it into a better position.

Last edited by s2turbsZVH; Jun 26, 2013 at 09:13 AM.
Reply